Example fault analysis – crossfault – Rockwell Automation 440C Guardmaster 440C-CR30 Configurable Safety Relay User Manual User Manual

Page 107

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Rockwell Automation Publication 440C-UM001C-EN-P - November 2014

107

Troubleshooting

Chapter 15

Table 18

shows the 'fault bit' message for the type of functions that are selected

for the Safety Monitoring Function block.

Table 18 - Fault Messages for the SMF Type

Example Fault Analysis –
Crossfault

Create a crossfault from Input Test Pulse A to Input Pulse Test B with the safety
output ON.

The Modbus address 000505 goes HI immediately, showing that the fault
was detected.

About 4 seconds later, the fault is acted upon.

Modbus address 000393 (Bit 0 of SMF1) goes HI.

The Safety Output goes off.

On the CCW Logic tab, the E-stop and gate inputs go off, and both logic
blocks show red color.

The CCW Project tab shows “Recoverable Fault”.

Figure 126 - Mouse Over E-stop Block

SMF Type

Fault Bit 3

Fault Bit 2

Fault Bit 1

Fault Bit 0

1 Channel

Reserved

Reserved

Reserved

Input circuit shorted to 24V.

2 Channel, Two
Hand Control

Reserved

The left and right buttons have been
in an inconsistent state for longer
than 500 ms.

Reserved

At least one circuit shorted to 24V or
another input circuit.

Safety Mat

Reserved

Discrepancy Fault: Input channels
inconsistent greater than the
configured discrepancy time

One channel went to the safe state
and back to the active state while the
other channel remained active, or
One channel went to the safe state
upon power up.

At least one circuit shorted to 24V or
another input circuit.

3 Channel

Reserved

Reserved

One channel went to the safe state
upon power up.

At least one circuit shorted to 24V.

Reset

Reserved

Reserved

Reserved

A transition of the reset input from ON
(1) to OFF (0) did not occur within
3,000ms.

Override

Reserved

Reserved

Reserved

At least one circuit shorted to 24V or
another input circuit.

Restart

Reserved

Reserved

Reserved

A transition of the restart input from
ON (1) to OFF (0) did not occur within
3,000ms.

Mute

Reserved

Muting sensor sequence fault.

The Light Curtain was muted for
longer than the configured maximum
mute time.

Too much time elapsed between
Sensors being blocked.

Lack of Muting
L-Type

Too much time elapsed between
Sensor2 and Light Curtain2 being
blocked.

Muting sensor sequence fault.

The Light Curtain was muted for
longer than the configured maximum
mute time.

Too much time elapsed between
Sensor1 and Sensor2 being blocked.

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