Predicting failures using the test functions – Teledyne GFC-7000T - Trace CO2 Analyzer - manual User Manual

Page 201

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Maintenance

Model GFC7000TA Carbon Dioxide Analyzer

Teledyne Analytical Instruments

183

8.2. Predicting Failures Using the Test Functions

The Test Functions can be used to predict failures by looking at how their values change over time.
Initially it may be useful to compare the state of these Test Functions to the values recorded on the
printed record of the final calibration performed on your instrument at the factory, p/n 04307. Table 9-3
can be used as a basis for taking action as these values change with time. The internal data acquisition
system (DAS) is a convenient way to record and track these changes. Use APICOM to download and
review this data from a remote location.

Table 8-3: Predictive uses for Test Functions

FUNCTION CONDITION

BEHAVIOR

INTERPRETATION

STABILITY

Zero Cal

Increasing

Pneumatic Leaks – instrument & sample system
Detector deteriorating

CO2 MEAS

Zero Cal

Decreasing

Source Aging
Detector deteriorating
Optics getting dirty or contaminated

MR RATIO

Zero Cal

Increasing

Source Aging
Detector deteriorating
Contaminated zero gas (H2O)

Decreasing

Source Aging
Detector deteriorating
GFC Wheel Leaking
Pneumatic Leaks
Contaminated zero gas (CO

2

)

Span Cal

Increasing

Source Aging
Pneumatic Leaks – instrument & sample system
Calibration system deteriorating

Decreasing

Source Aging
GFC Wheel Leaking
Calibration system deteriorating

PRES

Sample

Increasing > 1”

Pneumatic Leak between sample inlet and Sample Cell
Change in sampling manifold

Decreasing > 1”

Dirty particulate filter
Pneumatic obstruction between sample inlet and Sample
Cell
Obstruction in sampling manifold

PHT DRIVE

Any, but with

Bench Temp at

48°C

Increasing

Mechanical Connection between IR-Detector and Sample
Cell deteriorating
IR-Photodetector deteriorating

OFFSET

Zero Cal

Increasing

See MR Ratio - Zero Cal Decreasing above

Decreasing

See MR Ratio - Zero Cal Increasing above

SLOPE

Span Cal

Increasing

See MR Ratio - Span Cal Decreasing above

Decreasing

See MR Ratio – Span Cal Increasing above

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