Hydraulic system – Lull 944E-42 Service Manual User Manual

Page 361

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8.109

Model 644E-42/944E-42

Rev. 6/04

Hydraulic System

Not

OK

Inspect pump. Refer to

Hydraulic Testing

pages 8.12 through 8.54.

Check the cycle times for

boom LIFT and boom

EXTEND to determine pump

performance. Pump flow

directly controls these cycle

times. Refer to Section 2.5.6,

“Hydraulic Cylinder

Performance Specifications,”

for correct cycle times.

Not

OK

If the transfer carriage

cylinder extends slowly.

Repair/replace transfer

cylinder.

Check transfer cylinder for

seal leaks.

NOTE:

When checking pressures in

circuits, refer to Section 8.7,

“Hydraulic System Testing,” for

correct pressure readings.

NOTE:

Before checking any hydraulic
circuits, verify that the transfer

carriage is not binding and that

the rollers and pads are

operating freely and have the

proper clearance. Refer to

Section 11.3, “Transfer Carriage

Maintenance,” for correct

inspection procedures.

Not

OK

Check pilot pressure at “PPG”

port of accumulator charge/

secondary function valve.

Adjust/repair/replace

pressure reducing cartridge

on accumulator charge/

secondary function valve.

Not

OK

Check port relief at main

control valve

Replace the relief valve on

transfer section of main

control valve.

If OK

If OK

If OK

Before troubleshooting any
hydraulic circuit, ALWAYS
begin by checking the
following:

1. Hydraulic oil level in the

reservoir

2. All hoses, tubes, fittings

for leaks, kinks,
interference, etc.

3. Air in the lines

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