Electrical system – Lull 944E-42 Service Manual User Manual

Page 608

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Electrical System

9.98

Model 644E-42/944E-42

Rev. 6/04

9.8.33

Single Joystick - Boom Lift/Lower Circuit & Troubleshooting (Option)

Schematic is drawn with the ignition switch in the RUN position.

A

B

AX

A

B

TR

A

B

HO

A

B

EXT

A

B

CTA

A

B

CTB

A

B

SOLENOIDS

PROPORTIONAL

SOLENOIDS

SJG6

PWM DRIVER

BOARD

JOYSTICK

MALE

CONNECTOR

3

4

5

6

1

2

RED

-

+12V DC / B+

EC2

BLACK

-

GROUND / B-

GREY

-

PWM RETURN

PURPLE

-PWM F

TIL

T

EC3

YELLOW

-

SWITCH CONTROL

OUTPUT

(NO)

EC1

(+5V)

ORANGE

-

PWM R

TIL

T

PROPORTIONAL

ROLLER

TRIGGER

SWITCH

SINGLE

JOYSTICK

CONTROL

IGNITION

RELAY

87A 87

30

86

85

IG1

BA4

BA3

RG3

To

Transmission

Control Relay

To

Neutral

Start

Relay

12V BUSS BAR

HYD

JOYSTICK

CONNECTOR

F1

40

OPEN CAB

VEHICLE MAIN

F2

15

IGNITION

CONTROL

BA1A

BA3

B

BA4

D

F4

20

FUEL

SOLENOID

TRANSMISSION

F3

15

C

4

3

2

1

A

FJ1

PB1

FJ3

5

FJ4

6

FJ5

7

FJ6

8

FJ7

9

10

F8

10

DASH PANEL

H

F7

10

STABILITY

CIRCUIT

G

F

F6

10

BACK-UP

ALARM/HORN

F5

20

IGNITION

POWER

E

I

F10

5

AUXILIARY

HYDRAULICS

J

FJ2

F9

OPEN

A

B

A

B

AHG2

AHG1

105

AH2A

20

AUXILIARY

HYDRAULIC

SOLENOIDS

AH2B

AH2

10

PB2A

PB2

IG1

PB1

To

Park Brake

Switch

A

B

AH A

A

B

AH B

AH1
AH2

AHG6

C

B

A

C

A
B

BA1A

POWER

MALE & FEMALE

CONNECTORS

A
B
C

BA1

AH2B

IGNITION

SWITCH

ACC

IGN

B+

OFF

ACC

IGN

ST

JOYSTICK

MALE

CONNECTOR

4

3

2

1

6

5

+12V DC / B+

N.C.

HALL

EFFECT

OUTPUT

+5VDC

SWITCH OUTPUT

(NO)

AGND

PROPORTIONAL

ROLLER

TRIGGER

SWITCH

SINGLE

JOYSTICK

CONTROL

JOYSTICK

JUMPER

HARNESS

MALE

CONNECTOR

3

4

5

6

1

2

JOYSTICK

JUMPER

HARNESS

FEMALE

CONNECTOR

4

3

2

1

6

5

Black

Red

Green

Grey

White

Purple

Orange

Blue

Black

Red

Green

Grey

White

Blue

Purple

Orange

Red

Yellow

Yellow

CONTROL

MODULE

JUMPER

HARNESS

FEMALE

CONNECTOR

3

4

5

6

1

2

9

10

11

12

7

8

15

16

17

18

13

14

21

22

23

19

20

3

4

5

6

1

2

9

10

11

12

7

8

15

16

17

18

13

14

21

22

23

19

20

SINGLE

JOYSTICK

CONTROL

MODULE

+5VDC

PWM Return

Ground

Power

AGND

Hall Effect Output

PWM Forward Tilt

PWM Reverse Tilt

TAA

300

SJG1

AH1A

SCO

AH1C

SJG3

TA

JOYSTICK

FEMALE

CONNECTOR

SCO

3

4

5

6

1

2

SJG2

AH1B

315

SJG2

SJG3

305

AH1A

AH1C

SINGLE

JOYSTICK

CONNECTOR

SINGLE

JOYSTICK

RELAY

86

85

87A 87

30

SINGLE

JOYSTICK

PILOT SELECT

VALVE

STARTER

GND (-)

+

+

-

BATTERY 1

ENGINE

BLOCK

AHG5

CAB GRND

STUD

AH3A

290

1

2

3

4

5

6

7

8

AH3B

AH4

295

A

B

AHG3

AH4

AHG6

AH3

C

B

A

RG2

AH1

SJG1

7

3

2

8

295

A

B

AHG4

AUXILIARY HYDRAULIC

PRESSURE RELEASE

VALVE SOLENOID

A

B

AHG5

AHG3

AH3A

AH3B

290

AH4

AUXILIARY

HYDRAULIC

PRESSURE

RELEASE

SWITCH

2

3

7

8 1

CAB GRND

STUD

AH4

AH3

AHG6

Hyd. Joystick Conn.

Aux.

Hyd.

Fuse

MU6730

Late Production

Single Joystick

Early

Production

Single Joystick,

Harness &

Control Module

644E-42, SN 20118 & Before,

0160002519 thru 0160003108,

944E-42, SN 20123 & Before,

0160002514 thru 0160003106

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