Fuse and relay replacement, Warning – Lull 944E-42 Service Manual User Manual

Page 535

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9.25

Model 644E-42/944E-42

Rev. 6/04

Electrical System

9.7.3

Fuse and Relay Replacement

Shut off the engine and disconnect the batteries before
checking the electrical system fuses or relays.

1. Unlock and open the engine cover (5).

2. If the vehicle has dual batteries, disconnect both

negative battery cables (7 and 8) from both
batteries.

To access the lower battery (9), loosen the knob (10)
far enough so that the lip (11) on the upper battery
box clears the knob. Lift up the upper battery box (12)
and swing it out, so that the box clears the hydraulic
tank support bracket, to gain access to the lower
negative battery cable (7). Disconnect the lower
negative battery cable.

3. Remove a suspect fuse (Refer to Section 9.7.2,

“Fuse and Relay Locations,” for locations of fuses
and relays) from the fuse and relay panel by pulling
the fuse or relay straight out and away. ALWAYS
install the correct amp rated fuse or relay.

a. 944E-42 Engine Compartment Fuse Replacement

Cold Start Grid Heater Fuses

1. To access the fuses (13) open the protective

covers (14) from the engine panel side. Allow the
covers to rotate on the tethers on the engine side of
the holder (15).

2. Remove the two hex nuts (16) and lockwashers (17)

securing the fuse (13) and wires to the fuse
holder (15). Remove the fuse and replace with a new
fuse.

3. Place the new fuse and then the wires onto the studs

of the holder. Secure the fuse and wires in place with
the lockwashers (17) and hex nuts (16). Torque the
hex nuts to 7-9 lb-ft (10-12 Nm).

4. Snap the protective cover (14) back in place. Be sure

the cover snaps securely in place on the holder.

WARNING:

DO NOT perform service or

maintenance on the vehicle with the engine
running, with the exception of the transmission
level check. Contact with moving parts can
cause death or serious personal injury.

4110390

1.

2.

OU0780

5

6

6

7

8

9

10

11

12

MU0650

MU5080

17

14

15

16

17

13

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