Lull 944E-42 Service Manual User Manual

Page 833

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11.31

Model 644E-42/944E-42

Rev. 6/04

Transfer Carriage

3. Transfer carriage shifts to

right or left when extending.

1. Transfer carriage rollers

improperly shimmed.

2. Incorrect front or rear wear pad

gap or shimming, or wear pads
excessively worn.

1. Re-shim the transfer carriage.

(Refer to Section 11.3.11, “Rear
Roller Shimming,” an
d Section
11.3.13, “Front Roller
Shimming.”)

2. Shim wear pads to correct gap.

(Refer to Section 11.3.4, “Rear
Wear Pad Shimming,” an
d
Section 11.3.8, “Front Upstop
Wear Pad Shimming.”)

4. Excessive transfer carriage

roller pin noise and/or wear.

1. Worn bearing(s).

2. Excessive dirt or contamination

in roller areas.

1. Replace bearing(s). (Refer to

Section 11.3.15, “Front Roller
and Bushing Replacement,” an
d
Section 11.3.16, “Rear Roller
and Bushing Replacement.”
)

2. Clean roller areas.

5. Premature transfer carriage

pad wear.

1. Incorrect front or rear wear pad

gap.

2. Rapid cycle times of transfer

carriage with heavy loads.

3. Operating in extremely dusty/

abrasive conditions.

1. Shim wear pads to correct gap.

(Refer to Section 11.3.4, “Rear
Wear Pad Shimming,” an
d
Section 11.3.8, “Front Upstop
Wear Pad Shimming.”)

2. Reduce transfer carriage cycle

times or work with lighter loads.

3. Clean wear pad and transfer

roller sliding surfaces frequently.

6. Transfer carriage drifts

forward on it’s own.

1. Transfer carriage cylinder

malfunctioning.

2. Transfer carriage cylinder

control valve malfunctioning.

1. Replace transfer carriage

cylinder (Refer to Section
11.3.19, “Transfer Cylinder
Replacement.”)

2. Replace transfer carriage

cylinder control valve. (Refer to
Section 8, “Hydraulic System.”)

11.4.1

Transfer Carriage Troubleshooting

Problem

Cause

Remedy

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