Lull 944E-42 Service Manual User Manual

Page 837

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12.3

Model 644E-42/944E-42

Rev. 6/04

Index

Enclosed Cab (Optional)

Components ................................. 4.24

Enclosed Cab Components

Heater/Defroster System ............ 4.24
Windshield Wiper Assembly ....... 4.24

Engine Air-Intake

Heater Indicator .......................... 9.182

Engine Block Heater ..................... 9.241

Engine Block Heater Removal ........ 7.21

Engine Coolant High Temperature

Sender ........................................ 9.237

Engine Coolant Temperature

Gauge ......................................... 9.182

Engine Cooling System..................... 7.8

Radiator Pressure Cap ................. 7.8
Radiator, Transmission Oil Cooler

and Hydraulic Oil Cooler
Replacement............................ 7.14

Thermostat Replacement ............. 7.8

Engine Exhaust System .................. 7.30

Installation................................... 7.31
Removal...................................... 7.30

Engine Function

Indicator Lights ........................... 9.179

Engine Low Oil Pressure

Sender ........................................ 9.235

Engine Replacement

Disassembly, Inspection

and Service .............................. 7.40

Installation................................... 7.41
Removal...................................... 7.32

Engine Serial Number ....................... 7.7

Engine Start Circuit

Starter ....................................... 9.164
Starter Circuit Checks............... 9.164
Starting Circuit .......................... 9.163

Engine Tachometer....................... 9.182

Engine: Cummins 4BT3.9

Cooling System............................. 7.8
Electrical System ........................ 7.23
Exhaust System.......................... 7.30
Fuel System................................ 7.23
Introduction ................................... 7.3
Replacement............................... 7.32
Safety Information......................... 7.5
Serial Number............................... 7.7
Specifications and Maintenance

Information ................................. 7.7

Standard Practices ....................... 7.7
Storage ....................................... 7.49
Troubleshooting .......................... 7.50

F

Fluids, Lubricants and Capacities

Axles (Differential Housings) .......2.23
Drive Shaft Splines......................2.26
Engine .........................................2.24
General Anti-Corrosion................2.26
Hydraulic System ........................2.24
Lubrication Points

(Grease Fittings).......................2.24

Paint ............................................2.27
Thread Locking Compound .........2.27
Transfer Case..............................2.25
Transmission ...............................2.25
Wheel Ends .................................2.23

Front Roller Gap Check.................11.19

Front Roller Shimming ...................11.20

Front Upstop Wear Pad Check......11.14

Front Upstop Wear Pad

Gap Check ..................................11.14

Front Upstop Wear Pad

Replacement ...............................11.16

Front Upstop Wear Pad

Shimming ....................................11.15

Fuel Filter Replacement ..................7.27

Fuel Injectors ...................................7.28

Fuel Level Gauge ..........................9.182

Fuel Level Indicator .......................9.242

Fuel Level Sender .........................9.242

Fuel Lift Pump Removal ..................7.26

Fuel Lift Pump Testing.....................7.26

Fuel System.....................................7.23

After Fuel System Service...........7.29
Diesel Fuel ..................................7.24
Fuel Filter ....................................7.27
Fuel Injectors...............................7.28
Fuel Level Sender and

Gauge.......................................7.25

Fuel Lift Pump Testing ................7.26
Fuel Tank ....................................7.24
Venting Air from the Fuel

System .....................................7.27

Fuses and Relays

Circuit Protection - Fuses ............9.21
Locations .....................................9.22
Replacement ...............................9.25

G

Gauges ..........................................9.182

General Information, Specifications and

Maintenance

After Service Startup and

Checks .....................................2.30

Bearings ......................................2.29

Cleaning...................................... 2.27
Component Terminology............... 2.3
Fluids, Lubricants and

Capacities ................................ 2.23

Hoses and Tubes........................ 2.28
Introduction ................................... 2.4
Metric Conversion Factors ............ 2.7
Pressure Testing and

Adjustment ............................... 2.29

Replacement............................... 2.28
Specifications.............................. 2.10
Torques......................................... 2.5

Ground Strap Locations .................. 9.16

H

Hazard/Emergency Information

Decals and/or Decal Plates............. 1.7

Heater ........................................... 9.206

Hoses and Tubes

Inspection.................................... 2.28
Installation................................... 2.28

Hoses, Tube Lines, Fittings, Etc.

Replacement................................. 8.8
Replacement Considerations........ 8.8

Hourmeter .......................... 9.182, 9.244

Hydraulic Circuits and Troubleshooting

Attachment Tilt (Down) and

Slave Cylinder Circuit
(Dual Joystick) ......................... 8.98

Attachment Tilt (Down) and

Slave Cylinder Circuit
(Single Joystick) ..................... 8.100

Attachment Tilt (Up) and Slave

Cylinder Circuit
(Dual Joystick) ....................... 8.102

Attachment Tilt (Up) and Slave

Cylinder Circuit
(Single Joystick) ..................... 8.104

Attachment Tilt and Slave

Circuit Description
(Dual Joystick) ....................... 8.153

Attachment Tilt and Slave

Circuit Description
(Single Joystick) ..................... 8.154

Auxiliary Hydraulic Circuit

(Female Coupler Pressurized -
Dual Joystick).............. 8.134, 8.
136

Auxiliary Hydraulic Circuit

(Female Coupler Pressurized -
Single Joystick) ........... 8.138, 8.
140

Auxiliary Hydraulic Circuit

(Male Coupler Pressurized -
Dual Joystick).............. 8.126, 8.
128

Auxiliary Hydraulic Circuit

(Male Coupler Pressurized -
Single Joystick) ........... 8.130, 8.
132

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