Probing electrical connectors – Lull 944E-42 Service Manual User Manual

Page 540

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Electrical System

9.30

Model 644E-42/944E-42

Rev. 6/04

9.8.4

Probing Electrical Connectors

a. Front Probe

Disconnect the connector and probe the terminals from
the mating side (front) of the connector.

Note: DO NOT insert test equipment probes into any
connector or fuse block terminal. The diameter of the
test probes will deform most terminals. A deformed
terminal can cause a poor connection, which can result
in system failures. Always use a connector test adapter
kit or a flat wire probe adapter kit (usually supplied with a
DMM) when front probing terminals. DO NOT use paper
clips or other substitutes as they can damage terminals
and cause incorrect measurements.

b. Back Probe

IMPORTANT: DO NOT back probe a sealed connector
or a flat wire connector.

DO NOT disconnect the connector and probe the
terminals from the harness side (back) of the connector.

Back probe connector terminals only when

specifically required in diagnostic procedures.

Back probing can be a source of damage to

connector terminals. Use care in order to avoid
deforming the terminal, either by forcing the test
probe too far into the cavity or by using too large of a
test probe.

After back probing any connector, inspect for

terminal damage. If terminal damage is suspected,
test for proper terminal contact.

c. Measuring Voltage

Testing for Voltage Drop

This test checks for voltage being lost along a wire, or
through a connection or switch.

1. Connect the positive lead of a DMM to the end of the

wire (or to one side of the connection or switch)
which is closer to the battery.

2. Connect the negative lead to the other end of the

wire (or the other side of the connection or switch).

3. Operate the circuit.

4. Voltage at the wire should be displayed.

Measuring Voltage Drop

The following test determines the difference in voltage
potential between two points.

1. Set the rotary dial of the DMM to the V (DC) position.

2. Connect the (+) positive lead (1) of the DMM to one

point of the circuit to be tested.

3. Connect the (-) negative lead (2) of the DMM to the

other point of the circuit.

4. Operate the circuit.

5. The DMM displays the difference in voltage between

the two points.

(POWER ON AT ALL TIMES)

(+)

(-)

DMM

SOLENOID

BLK

RED

SWITCH

FUSE

BLOCK

MT0410

1

2

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