Toxic fumes can cause injury or death – Hypertherm MicroEDGE Pro Shape Cutting Control Rev.2 User Manual

Page 15

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Hypertherm

S-5

Safety

03/10

The plasma arc by itself is the heat source used for

cutting. Accordingly, although the plasma arc has not

been identified as a source of toxic fumes, the material

being cut can be a source of toxic fumes or gases that

deplete oxygen.

Fumes produced vary depending on the metal that is

cut. Metals that may release toxic fumes include, but

are not limited to, stainless steel, carbon steel, zinc

(galvanized), and copper.

In some cases, the metal may be coated with a

substance that could release toxic fumes. Toxic

coatings include, but are not limited to, lead (in some

paints), cadmium (in some paints and fillers), and

beryllium.

Gases produced by plasma cutting vary based on the

material to be cut and the method of cutting, but may

include ozone, oxides of nitrogen, hexavalent chromium,

hydrogen, and other substances if such are contained

in or released by the material being cut.

Caution should be taken to minimize exposure to fumes

produced by any industrial process. Depending upon

the chemical composition and concentration of the

fumes (as well as other factors, such as ventilation),

there may be a risk of physical illness, such as birth

defects or cancer.

It is the responsibility of the equipment and site owner

to test the air quality in the area where the equipment is

used and to ensure that the air quality in the workplace

meets all local and national standards and regulations.

The air quality level in any relevant workplace depends

on site-specific variables such as:

•   Table design (wet, dry, underwater).
•   Material composition, surface finish, and composition 

of coatings.

•   Volume of material removed.
•   Duration of cutting or gouging.
•   Size, air volume, ventilation and filtration of the 

work area.

•   Personal protective equipment.
•   Number of welding and cutting systems in operation.
•   Other site processes that may produce fumes.
If the workplace must conform to national or local

regulations, only monitoring or testing done at the

site can determine whether the site is above or below

allowable levels.

To reduce the risk of exposure to fumes:

•   Remove all coatings and solvents from the metal 

before cutting.

•   Use local exhaust ventilation to remove fumes from 

the air.

•   Do not inhale fumes. Wear an air-supplied respirator 

when cutting any metal coated with, containing, or

suspected to contain toxic elements.

•   Assure that those using welding or cutting equipment, 

as well as air-supplied respiration devices, are

qualified and trained in the proper use of such

equipment.

•   Never cut containers with potentially toxic materials 

inside. Empty and properly clean the container first.

•   Monitor or test the air quality at the site as needed.
•   Consult with a local expert to implement a site plan 

to ensure safe air quality.

toxIC fUMES CAN CAUSE INjURy oR DEAtH

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