Maintenance and inspection, Monthly and yearly inspection chart, Maintenance and inspection 6–9 – Hitachi SJ100 User Manual

Page 178: Troub leshooting and maintenance

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SJ100 Inverter

T

roub

leshooting

and Maintenance

6–9

Maintenance and Inspection

Monthly and Yearly Inspection Chart

Note 1:

The life of a capacitor is affected by the ambient temperature. See

“Capacitor

Life Curve” on page 6–11

.

Note 2:

The inverter must be cleaned periodically. If dust accumulates on the fan and
heat sink, it can cause overheating of the inverter.

Item Inspected

Check for...

Inspection Cycle

Inspection

Method

Criteria

Month

Year

Overall

Ambient
environment

Extreme
temperatures
& humidity

Thermometer,
hygrometer

Ambient temperature
between -10 to 40°C,
non-condensing

Major devices

Abnormal
noise & vib.

Visual and aural

Stable environment for
electronic controls

Power supply
voltage

Voltage
tolerance

Digital volt meter,
measure between
inverter terminals
[L1], [L2], [L3]

200V class:
200 to 240V 50/60 Hz
400V class:
380 to 460V 50/60 Hz

Main

circuit

Ground
Insulation

Adequate
resistance

Digital volt meter,
GND to terminals

5 Meg. Ohms or greater

Mounting

No loose
screws

Torque wrench

M3: 0.5 – 0.6 Nm
M4: 0.98 – 1.3 Nm
M5: 1.5 – 2.0 Nm

Components

Overheating

Thermal trip
events

No trip events

Housing

Dirt, dust

Visual

Vacuum dust and dirt

Terminal block Secure

connections

Visual

No abnormalities

Smoothing
capacitor

Leaking,
swelling

Visual

No abnormalities

Relay(s)

Chattering

Aural

Single click when
switching ON or OFF

Resistors

Cracks or
discoloring

Visual

Use Ohm meter to
check braking resistors

Cooling fan

Noise

Power down,
manually rotate

Rotation must be
smooth

Dust

Visual

Vacuum to clean

Control

circuit

Overall

No odor,
discoloring,
corrosion

Visual

No abnormalities

Capacitor

No leaks or
deformation

Visual

Undistorted appearance

Display LEDs

Legibility

Visual

All LED segments work

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