Fault descriptions – Rockwell Automation 20B PowerFlex 700 AC Drives Vector Control (v4.001 and up) User Manual

Page 86

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86

Rockwell Automation Publication 20B-UM002G-EN-P - July 2014

Chapter 2

Troubleshooting

Fault Descriptions

Table 2 - Fault Types, Descriptions and Actions

Fault

No

.

Ty

pe

(1)

Description

Action

Analog In Loss

29

1
3

An analog input is configured to fault
on signal loss. A signal loss has
occurred.
Configure with [Anlg In 1, 2 Loss] on

page 60

.

1. Check parameters.
2. Check for broken/loose connections at

inputs.

Anlg Cal Chksum

108

The checksum read from the analog
calibration data does not match the
checksum calculated.

Replace drive.

Auto Rstrt Tries

33

3 Drive unsuccessfully attempted to reset

a fault and resume running for the
programmed number of [Flt RstRun
Tries].
Enable/Disable with [Fault Config 1] on

page 52

.

Correct the cause of the fault and manually
clear.

AutoTune Aborted

80

Autotune function was canceled by the
user or a fault occurred.

Restart procedure.

Auxiliary Input

2

1 Auxiliary input interlock is open.

Check remote wiring.

Cntl Bd Overtemp

55

The temperature sensor on the Main
Control Board detected excessive heat.

1. Check Main Control Board fan.
2. Check surrounding air temperature.
3. Verify proper mounting/cooling.

DB Resistance

69

Resistance of the internal DB resistor is
out of range.

Replace resistor.

Decel Inhibit

24

3 The drive is not following a

commanded deceleration because it is
attempting to limit bus voltage.

1. Verify input voltage is within drive

specified limits.

2. Verify system ground impedance

follows proper grounding techniques.

3. Disable bus regulation and/or add

dynamic brake resistor and/or extend
deceleration time. See the Attention
statement on

page 12

for further

info.

Drive OverLoad

64

Drive rating of 110% for 1 minute or
150% for 3 seconds has been exceeded.

Reduce load or extend Accel Time.

Drive Powerup

49

No fault displayed. Used as a Power Up Marker in the Fault Queue indicating that the
drive power has been cycled.

Excessive Load

79

Motor did not come up to speed in the
allotted time during autotune.

1. Uncouple load from motor.
2. Repeat Autotune.

Encoder Loss

91

Requires differential encoder. One of
the two encoder channel signals is
missing.

1. Check Wiring.
2. Check motor rotation.
3. Check encoder pulses, rotation, etc.
4. Replace encoder.

Encoder Quad Err

90

Both encoder channels changed state
within one clock cycle.

1. Check for externally induced noise.
2. Replace encoder.

Fatal Faults

900-
930

2 Diagnostic code indicating a drive

malfunction.

1. Cycle power.
2. Replace Main Control Board.
3. Contact Tech Support.

Faults Cleared

52

No fault displayed. Used as a marker in the Fault Queue indicating that the fault clear
function was performed.

Flt QueueCleared

51

No fault displayed. Used as a marker in the Fault Queue indicating that the clear
queue function was performed.

FluxAmpsRef Rang

78

The value for flux amps determined by
the Autotune procedure exceeds the
programmed [Motor NP FLA].

1. Reprogram [Motor NP FLA] with the

correct motor nameplate value.

2. Repeat Autotune.

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