4 general precautions for wiring – Yaskawa Sigma-5 Large Capacity Users Manual: Design and Maintenance-Rotary Motors-Mechatrolink-II Communication Reference User Manual

Page 64

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3 Wiring and Connection

3.1.4 General Precautions for Wiring

3-18

3.1.4 General Precautions for Wiring

To ensure safe, stable application of the servo system, observe the following precautions when wiring.

• Use the specified connection cables. Use the connection cables specified in the Large-Capacity

Σ

-V Series

Product Catalog (No.: KAEP S800000 86). Design and arrange the system so that each cable will be as
short as possible.

• Use shielded twisted-pair cables or screened unshielded twisted-pair cables for I/O signal cables and

encoder cables.

• Use the busbars that are included with the converter and connect the P and N terminals on the SERVOPACK

and converter securely.

• The maximum cable length is 3 m for I/O signal cables, 50 m for connection cables for servomotor main cir-

cuit or encoder cables, and 10 m for control power supply cables to 400-V converters (+24 V, 0 V).

• Observe the following precautions when wiring the ground.

• Use a cable as thick as possible (at least 2.0 mm

2

).

• Grounding to a resistance of 100

Ω or less for 200-V SERVOPACKs, 10 Ω or less for 400-V SERVO-

PACKs or converters is recommended.

• Be sure to ground at only one point.
• Ground the servomotor directly if the servomotor is insulated from the machine.

• The signal cable conductors are as thin as 0.2 mm

2

or 0.3 mm

2

. Do not impose excessive bending force or

tension.

• Use a molded-case circuit breaker (1QF) or fuse to protect the main circuit.

The SERVOPACKs and converters connect directly to a commercial power supply;
They are not isolated through a transformer or other device.
Always use a molded-case circuit breaker (1QF) or fuse to protect the servo system
from accidents involving different power system voltages or other accidents.

• Install a ground fault detector.

The SERVOPACKs and converters do not have a built-in protective circuit for ground-
ing.
To configure a safer system, install a ground fault detector against overloads and
short-circuiting, or install a ground fault detector combined with a molded-case circuit
breaker.

• Do not turn the power ON and OFF more than necessary.

• Do not use a SERVOPACK or converter for applications that require the power to

turn ON and OFF frequently. Such applications will cause elements in the SERVO-
PACK or converter to deteriorate.

• As a guideline, at least one hour should be allowed between the power being

turned ON and OFF once actual operation has been started.

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