Asymmetry (phase unbalance) and phase failure, Table 3.k, Protection against thermal overload – Rockwell Automation 825 Smart Motor Manager User Manual User Manual

Page 55

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Functions 3-22

Publication 825-UM001B-EN-P January 2001

Table 3.K Protection Against Thermal Overload

➊ Thermal utilization %
➋ If auxiliary relays #2 and #3 are assigned to the communication (refer to page

5-16

) they cannot be selected

here.

Asymmetry (Phase Unbalance) and Phase Failure

Asymmetrical phase voltages usually occur when the leads closest to the motor are too long.
The resulting current asymmetry in the motor windings may then be 6…10 times the voltage
asymmetry. The Smart Motor Manager takes into account the additional temperature rise and
thus prevents the life of the motor from being reduced. Higher asymmetry or the failure of a
phase can be caused by defective contacts in circuit breakers or contactors, loose terminals,
blown fuses, and faults in the motor itself. Rapid detection and interruption of these factors
help to prevent damage caused by overheating in such equipment. The stress on the
installation and the motor bearings is reduced. The Smart Motor Manager measures the phase
currents and calculates the total copper losses according to the definition of voltage
asymmetry per IEC and NEMA.

Definition of voltage asymmetry per IEC and NEMA:

Warning

Trip

Function

Factory setting

Off

On

Response Level

Setting range

55…99%

Factory setting

75%

100%

Setting increments

1%

Output Relay

Selection

AL, #1…#5

MR, No output relay

Factory setting

AL

MR

P

Cu

,

2

M

k

,

2

G

+

(

)

U %

( )

Max. deviation from the average of the phase voltages

100

×

Average of the phase voltages

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=

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