Rockwell Automation 7763 Medium Voltage OneGear SMC Flex Motor Controller (10-15 kV) User Manual

Page 98

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98

Rockwell Automation Publication 7760-UM001D-EN-P - October 2014

Chapter 8

Troubleshooting

The following flowchart is provided to aid in quick troubleshooting.

Figure 41 - Troubleshooting Flowchart

Table 35 - Fault Display Explanation

IMPORTANT

In the case of the 1503E, refer to applicable documentation from OEM for
troubleshooting or repair. This manual should be utilized in conjunction with
the OEM supplied documentation, and is suitable for commissioning,
programming, calibration, metering, serial communications, diagnostics,
troubleshooting and maintenance of a standard solid-state controller.

YES

Fault Displayed?

NO

Define Nature

of Trouble

Motor will not start –

no output voltage to

motor

Motor rotates but

does not accelerated

to full speed

Motor stops

while running

Irregular

Starts

Miscellaneous

situations

See

Table 35

See

Table 36

See

Table 37

See

Table 38

See

Table 39

See

Table 40

Display

Fault Code

Possible Causes

Possible Solutions

Line Loss (with phase indication)

1, 2, and 3

Missing supply phase
Motor not connected properly
Improper or missing current or voltage

feedback

Check for open line (e.g., blown line fuse)
Check for open load lead
Check current transformer connections and module programming
Check voltage sensing board connections and module programming
Check ribbon cable connections between Interface Board and Control

Module

Check voltage feedback circuits
Consult factory

Shorted SCR

4, 5, and 6

Shorted Power Module

Check for shorted SCR, replace if necessary (See

Power Circuit on

page 108

)

Open Gate (with phase indication)

7, 8, and 9

Open gate circuitry
Loose gate lead

Perform power supply tests (

Chapter 3

)

Check gate lead connections to the gate driver boards and fiber optics

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