Document Outline

• Manual Prepared Solution FlyingSaw
  • Contents
    • 1 Preface and general information
      • 1.1 Version information
      • 1.2 Scope of supply
      • 1.3 About this manual
      • 1.4 Range of functions and modes
        • 1.4.1 Parameterisable variant
        • 1.4.2 Programmable variant
        • 1.4.3 "Flying Saw“Prepared Solution
      • 1.5 Conventions used
        • Variable names
    • 2 Features of the Prepared Solution
      • 2.1 Definition of a flying saw
      • 2.2 Example layout and functional principle
        • 2.2.1 Typical layout of a flying saw
      • 2.3 Typical applications
        • 2.3.1 Typical motion profiles
      • 2.4 Synchronous synchronisation
      • 2.5 Oversynchronous synchronisation
      • 2.6 Length-controlled operation
      • 2.7 Mark-controlled operation
      • 2.8 "Start gap" function
      • 2.9 Applicability criteria for the parameterisable Prepared Solution
      • 2.10 Functions of the control inputs and outputs
      • 2.11 Manual control
      • 2.12 Start gap
      • 2.13 Cut done
      • 2.14 Immediate cut / top cut
      • 2.15 Homing
      • 2.16 Manual control
        • 2.16.1 Limit switch integration
        • 2.16.2 Software limit positions
      • 2.17 Moving clear from a limit switch
      • 2.18 Delay on the synchronised signal
      • 2.19 Status signal "Double length"
      • 2.20 Status signal "Mark not detected"
      • 2.21 Following error monitoring
    • 3 Functions
      • 3.1 Cut counter
      • 3.2 Scrap counter
      • 3.3 Decrementing cut counter
      • 3.4 Top cut counter
      • 3.5 Resetting the counters
      • 3.6 Automatic operation: length-controlled operation
      • 3.7 Automatic operation: mark-controlled operation
        • 3.7.1 Mark checking
        • 3.7.2 Simulation of the master speed
      • 3.8 Measuring material speed
        • 3.8.1 Measuring wheel and encoder selection
          • Control/status interface to the higher-level control
            • Control interface
            • Status interface
    • 4 Commissioning the "(Flying Saw)"
      • 4.1 Requirements
        • 4.1.1 Required components
          • Lenze hardware
          • Lenze software
          • Third-party components
      • 4.2 Hardware layout
        • 4.2.1 Wiring of the ServoPLC control terminals
        • 4.2.2 Wiring of the ECSxA control terminals
      • 4.3 Commissioning of the Prepared Solution (parameterisable variant)
        • 4.3.1 Download of the program FlyingSaw_SPLC_Vxxxxxx / FlyingSaw_ECS_Vxxxxxx
        • 4.3.2 Sequence for online commissioning using GDC
        • 4.3.3 Sequence for the online commissioning of the functions
    • 5 Commissioning length-controlled operation
    • 6 Commissioning mark-controlled operation
    • 7 State machine of the Prepared Solution
      • 7.1 Overview
        • 7.1.1 Concise description of the states
          • "Initialisation" state (g_wState = 100: initialisation)
          • "Standby" state (g_wState = 10: standby)
          • "Manual operation" state (g_wState = 20: manual mode)
          • "Positive inching" state (g_wState = 21: manual jog positive)
          • "Negative inching" state (g_wState = 22: manual jog negative)
          • "Homing“ state (g_wState = 30: homing operation)
          • "Automatic flying saw" state (g_wState = 40: flyingsaw operation)
          • "Top cut" state (g_wState = 41: headcut)
          • "Length cut" state (g_wState = 42: lengthcut)
          • "Mark cut" state (g_wState = 43: TPcut)
          • "Move to initial position" state (g_wState = 50: positioning_operation)
          • "Trouble" state (g_wState = 1: trouble)
      • 7.2 Parallel functions
    • 8 Program extensions/supplements
      • 8.1 Configuration of the ServoPLC user interface
        • 8.1.1 Default setting of the ServoPLC hardware inputs
        • 8.1.2 Default setting of the ServoPLC hardware outputs
      • 8.2 Configuration of the ECS user interface
        • 8.2.1 Default setting of the ECS hardware inputs
        • 8.2.2 Default setting of the ECS hardware outputs
      • 8.3 Task management
    • 9 Dimensioning aspects
      • 9.1 Resolution of the system
      • 9.2 Axis normalisation
      • 9.3 Master frequency source measuring wheel
      • 9.4 Master frequency source Servo / Servo PLC
    • 10 Description of the function blocks
      • 10.1 Function block MotionControl
      • 10.2 Function block Software_Limit
      • 10.3 Function block RatioNormFlyingSaw
      • 10.4 Function block Master Frequency
      • 10.5 Function block LengthCalculation
      • 10.6 Function block Offset Calculation
      • 10.7 Function block Synchronize Control
      • 10.8 Function block VersionHandling
        • Interface
          • Task information
          • Variable names
      • 10.9 Function block MultiplexerInput
        • Interface
          • Task information
          • Variable names
      • 10.10 Function block MultiplexerOutput
        • Interface
          • Task information
        • Variable names
    • 11 Appendix
      • 11.1 Possible error sources
        • 11.1.1 Slip at the measuring wheel or at the material infeed
        • 11.1.2 Interference on the master encoder signal
        • 11.1.3 Incorrectly set synchronisation ratio / normalisation factor
      • 11.2 Global variables
        • 11.2.1 Global
        • 11.2.2 VarCounter_FS
        • 11.2.3 VarErrorHandling
        • 11.2.4 VarInterfaceFlyingSaw
        • 11.2.5 VarLimitsSwitches
        • 11.2.6 VarNormFactor
        • 11.2.7 VarOperationVisu
        • 11.2.8 VarStatusMachine
        • 11.2.9 VarVersion
      • 11.3 Codes of the Prepared Solution
        • 11.3.1 Table of application codes
        • 11.3.2 Code initialisation values
      • 11.4 Error messages
        • 11.4.1 System error messages
        • 11.4.2 Application error messages
        • 11.4.3 User-defined error messages