Rockwell Automation 1771-QDC, D17716.5.86(Passport) PLASTIC MOLDING MODULE User Manual

Page 161

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Span Your Valves

Chapter 9

9-4

Span Your Low Pressure Close Pressure Valve(s)

Span your clamp pressure valve for smooth operation at the highest desired
LPC pressure. Do this in the following procedure by finding the optimum
values for these words:

Minimum Pressure Control Limit LPC41
Maximum Pressure Control Limit LPC42
Selected Pressure Valve, Output for Minimum LPC43
Selected Pressure Valve, Output for Maximum LPC44

Important: If PanelView is operational for clamp profiles, use it to:

observe actuals
change and download setpoints
run profiles

Important: We suggest that you read this procedure before starting.

ATTENTION: As with any machine start-up, make sure you
installed a test mold in the machine. Programming errors,
configuration errors, or hydraulic problems could lead to
machine damage or injury to personnel.

ATTENTION: Be sure all machine guards and shields are in
place before proceeding.

1.

Jog your clamp to the full close position (mold halves mated).

2.

Shut off your hydraulic pump motors. Align all other machine
hydraulics to simulate low pressure close. For example, shut off
applicable pumps and align applicable valves.

3.

Copy initial values from LPC09-12 into DYC09-12 (N40:121-124 of
your PLC-5 data table) with this exception:

Important: Enter a value corresponding to zero pressure into the word
DYC09-12 (N40:121-124) for output 1, 2, 3, or 4 that drives the selected
clamp LPC valve.

ATTENTION: A value of 0 does not always correspond to zero
pressure or flow. For example, a bi-directional valve requires a
set-output value of 50% (5000) to obtain 0 PSI. Valve spools or
amplifier electronics may also allow pressure or flow at 0 volts.

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