Rockwell Automation 1771-QDC, D17716.5.86(Passport) PLASTIC MOLDING MODULE User Manual

Page 217

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Tune Your Machine

Chapter 10

10-9

Ideally for each step of a multi-stepped profile, the oscilloscope trace
should rise or fall quickly to a controlled level and then flatten out.
Bounce or chatter when rising or falling is undesirable.

If:

Then:

Your scope trace for any given profile step

never levels off (it is either rising or falling for

the entire step)

Increase the proportional term

Your scope trace for any given profile step

rises (or falls) quickly and then bounces" or

chatters" around a voltage/current

Decrease the proportional term

Excessive hammering and vibration is

observed in the cylinder's hydraulic lines

Decrease the proportional term

Important: Each time you change a gain constant, you must download the
change to the QDC module. Refer to the download procedure in chapter 4.

6.

Re-run the profile after each change to the proportional term until
oscilloscope traces quickly level off without bounce or chatter.

Important: If you cannot alter the proportional term so that oscilloscope
traces quickly level off without bounce or chatter, verify that your
unselected valve set-output values are correct for your application. (Refer
to chapter 7 and the discussion later in this chapter).

7.

If you are satisfied with the unselected valve set-output values and
still cannot make the oscilloscope trace quickly level off without
bounce or chatter, your control may require a small feedforward gain.

8.

If necessary, slowly increase the feedforward term while running
machine cycles until the oscilloscope trace levels off without bounce
or chatter.

Important: If you must use feedforward gain to adequately tune your
velocity profile, do NOT enable ERC for this profile.

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