10ć13, Cushion, shot size, and transition setpoints, Tune your machine chapter 10 – Rockwell Automation 1771-QDC, D17716.5.86(Passport) PLASTIC MOLDING MODULE User Manual

Page 221: Minimum profile requirements

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Tune Your Machine

Chapter 10

10-13

Minimum Profile Requirements

We present minimum requirements for inject-mode profiles. Use this as a
starting point for developing your own part-specific profiles.

Profile

EndĆofĆSegment

Position Setpts

Time

Setpoints

Velocity

Setpoints

Pressure

Setpoints

Other

Injection

Velocity vs. Time

None required

N/A

IPC09

N/A

one of IPC60, 61, 62, or 63

PressureĆlimited Vel/Time None required

N/A

IPC09

N/A

one of IPC60, 61, 62, or 63.

IPC57, 58, and 59

Pressure vs. Position

None required

N/A

N/A

IPC10

one of IPC60, 61, 62, or 63

Pressure vs. Time

N/A

None required N/A

IPC10

one of IPC60, 61, 62, or 63

Pack

Pressure vs. Time

N/A

HPC11

N/A

HPC09 or

HPC10

----

Hold

Pressure vs. Time

N/A

HPC28

N/A

HPC26 or

HPC27

----

Plastication

Pressure vs. Position

None required

N/A

N/A

PPC10

PPC61 and 62

Pressure vs. Time

N/A

None required N/A

PPC10

PPC61 and 62

Shot Size is the amount of molten plastic injected into the mold. Cushion is
the amount of molten plastic that remains in the barrel after injection.The
sum of shot size (PPC61) plus cushion (PPC62) tells the QDC module
where to terminate the Plastication profile.

During injection, the QDC module does NOT terminate the shot at
cushion, but continues injecting until one of the three injection transition
conditions occurs. These three conditions during the injection profile are:

elapsed time exceeds a preset limit
ram (screw) pressure exceeds a preset limit
ram (screw) position exceeds a preset limit

Cushion, Shot Size, and

Transition Setpoints

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