Rockwell Automation 1771-QDC, D17716.5.86(Passport) PLASTIC MOLDING MODULE - Manual (Page 5)

Table of Contents
ii
Jog Your Machine 5Ć1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter Objectives 5Ć1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About Jogging 5Ć1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use These Worksheets 5Ć1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determine Initial Jog Values 5Ć2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Write Ladder Logic 5Ć5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jog Your Ram (Screw) and Clamp 5Ć7 . . . . . . . . . . . . . . . . . . . . . . . .
Configure ScrewĆrotate and Ejector Jogs for Indirect Control 5Ć7 . . . . .
Write Ladder Logic to Assist with ScrewĆrotate and Ejector Jogs 5Ć8 . .
Jog the Ejector and Rotate the Screw 5Ć10 . . . . . . . . . . . . . . . . . . . . .
Select Command and Status Bits to Sequence
Machine Operation 6Ć1 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter Objectives 6Ć1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assess Your Logic Requirements 6Ć1 . . . . . . . . . . . . . . . . . . . . . . . .
Use Command and Status Bit Tables 6Ć2 . . . . . . . . . . . . . . . . . . . . . .
Chapter Objectives 7Ć1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use These Worksheets 7Ć2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedure to Determine and Enter Initial Values 7Ć28 . . . . . . . . . . . . . .
Determine Bit Selections: Assign Module Outputs for
Your Control Valves 7Ć28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Select the Type of PID Algorithm 7Ć29 . . . . . . . . . . . . . . . . . . . . . . . . .
Determine Word Selections: Select ERC Values 7Ć31 . . . . . . . . . . . . . .
Determine Unselected Valve SetĆoutput Values 7Ć31 . . . . . . . . . . . . . . .
Set Your Acceleration/Deceleration Ramp Rates 7Ć33 . . . . . . . . . . . . . .
Determine SetĆoutput Values for End of Profiles 7Ć34 . . . . . . . . . . . . . .
Set Pressure Control Limits 7Ć35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set Velocity Control Limits 7Ć37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set Profile Gain Constants, PressureĆAlarm Setpoints,
and Watchdog Timer Presets 7Ć39 . . . . . . . . . . . . . . . . . . . . . . . . .
Enter and Download your Worksheet Values 7Ć40 . . . . . . . . . . . . . . . .
Load Initial Profile Values 8Ć1 . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter Objectives 8Ć1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use These Worksheets 8Ć1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Determine and Enter Setpoints for Clamp Close Profile (CPC) 8Ć2 . . . .
Determine Bit Selections for Worksheet 8ĆA 8Ć4 . . . . . . . . . . . . . . . . .
Determine Word Values for NO TAG 8Ć6 . . . . . . . . . . . . . . . . . . . . . .
Enter and Download Your Worksheet Values 8Ć8 . . . . . . . . . . . . . . . .
Determine and Enter Setpoints for the Injection Profile (IPC) 8Ć9 . . . . .
Determine Bit Selections for Worksheet 8ĆB 8Ć12 . . . . . . . . . . . . . . . . .
Determine Word Values for Worksheet 8ĆB 8Ć13 . . . . . . . . . . . . . . . . . .
Enter and Download your Worksheet Values 8Ć17 . . . . . . . . . . . . . . . .
Determine and Enter Setpoints for the Pack/Hold Profile (HPC) 8Ć17 . . .
Determine Bit Selections for Worksheet 8ĆC 8Ć20 . . . . . . . . . . . . . . . . .