Error codes – Hypertherm HPR260 Manual Gas Preventive Maintenance Program Rev.5 User Manual

Page 265

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APPENDIX B – CNC INTERFACE PROTOCOL

b-20

HPR260 Auto Gas

Instruction Manual

5

Error codes

ID

Name

Description

000

NO ERROR

System is ready to run.

012

TEST IN PROGRESS

One of the gas test modes is running.

013

TEST PASSED

The test completed successfully.

014

CUT GAS CHANNEL #1 FAIL

The gas pressure is dropping on channel #1, indicating a leak.

015

CUT GAS CHANNEL #2 FAIL

The gas pressure is dropping on channel #2, indicating a leak.

016

PLASMA RAMP-DOWN FAIL

Pump output has exceeded 200 psi.

017

SHIELD RAMP-DOWN FAIL

Shield pressure did not decrease in the allotted time.

018

PUMP OVER PRESSURE

Pump output has exceeded 13.79 bar (200 psi.)

020

NO PILOT ARC

No current detected from chopper at ignition and before 1-second
timeout.

021

NO ARC TRANSFER

No transfer signal detected before 500-msec timeout.

024

LOST CURRENT

After transfer, lost the chopper current signal.

026

LOST TRANSFER

After transfer, lost the transfer signal.

027

LOST PHASE

When main contactor is engaged, no “phase OK” input.

030

GAS SYSTEM ERROR

A failure has occurred in the gas system.

031

START LOST

Start signal was removed before steady-state operation.

032

HOLD TIMEOUT

Hold signal was applied for longer than 60 seconds.

033

PRE CHARGE TIMEOUT

Gas console was not able to charge the gas lines to the correct
pressure.

042

LOW NITROGEN PRESSURE

Nitrogen gas pressure under lower limit of 2.07 bar (30 psi) –
cutting, 0.34 bar (5 psi) – marking

044

LOW PLASMA GAS PRESSURE

Gas pressure under lower limit of 0.34 bar (5 psi) – pre-flow
3.45 bar (50 psi) – cutflow (cutting) 0.34 bar (5 psi) – cutflow
(marking).

045

HIGH PLASMA GAS PRESSURE

Gas pressure over upper limit of 7.58 bar (110 psi).

046

LOW LINE VOLTAGE

Line voltage is under lower limit of 102 VAC (120 VAC -15%).

047

HIGH LINE VOLTAGE

Line voltage is over upper limit of 138 VAC (120 VAC +15%).

048

CAN ERROR

An error occurred with the CAN communication system.

050

START ON AT INIT

Start signal input is active during power-up.

053

LOW SHIELD GAS PRESSURE

Gas pressure is under lower limit of 0.14 bar (2 psi).

054

HIGH SHIELD GAS PRESSURE

Gas pressure is over upper limit of 7.58 bar (110 psi).

055

MV 1 INLET PRESSURE

Motor valve 1 inlet pressure is less than 3.45 bar (50 psi) or
greater than 9.65 bar (140 psi).

056

MV 2 INLET PRESSURE

Motor valve 2 inlet pressure is less than 3.45 bar (50 psi) or
greater than 9.65 bar (140 psi).

057

CUT GAS 1 PRESSURE

In the selection console, cut gas 1 outlet pressure is less than
3.45 bar (50 psi) or greater than 9.65 bar (140 psi).

058

CUT GAS 2 PRESSURE

In the selection console, if cut gas 2 outlet pressure is less than
3.45 bar (50 psi) for non-mixing, or less than 1.38 bar (20 psi)
when mixing or greater than 9.65 bar (140 psi) for non-mixing and
mixing.

060

LOW COOLANT FLOW

Coolant flow is less than the required 2.3 lpm (0.6 gpm).

061

NO PLASMA GAS TYPE

Plasma gas has not been selected.

062

NO SHIELD GAS TYPE

Shield gas has not been selected, or system is in test mode.

065

CHOPPER1 OVERTEMP

Chopper #1 overheated.

066

CHOPPER2 OVERTEMP

Chopper #2 overheated.

067

MAGNETICS OVERTEMP

Transformer has overheated.

071

COOLANT OVERTEMP

Torch coolant has overheated.

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