Section 4 operation, Section 4 operation -1 – Hypertherm HPR260 Manual Gas Preventive Maintenance Program Rev.5 User Manual

Page 95

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5

HPR260 Auto Gas

Instruction Manual

4-1

Section 4

OPERATION

In this section:

Daily start-up................................................................................................................................................................................................4-2

Check torch.......................................................................................................................................................................................4-2

Power indicators .........................................................................................................................................................................................4-3

General...............................................................................................................................................................................................4-3

Power supply ...................................................................................................................................................................................4-3

Selection console ...........................................................................................................................................................................4-3

Metering console .............................................................................................................................................................................4-3

CNC controller requirements ..................................................................................................................................................................4-4

CNC screen examples..............................................................................................................................................................................4-5

Main (control) screen ......................................................................................................................................................................4-5

Diagnostic screen ............................................................................................................................................................................4-6

Test screen.........................................................................................................................................................................................4-7

Cut chart screen...............................................................................................................................................................................4-8

Consumable selection...............................................................................................................................................................................4-9

Mild steel............................................................................................................................................................................................4-9

Stainless steel ................................................................................................................................................................................4-10

Aluminum.........................................................................................................................................................................................4-10

Install consumables .................................................................................................................................................................................4-11

Cut charts ..................................................................................................................................................................................................4-12

Bevel cutting...................................................................................................................................................................................4-12

Marking ............................................................................................................................................................................................4-12

Consumables for mirror-image cutting .....................................................................................................................................4-12

Estimated kerf width compensation..........................................................................................................................................4-13

Changing consumable parts .................................................................................................................................................................4-42

Remove consumables ..................................................................................................................................................................4-42

Inspect consumables....................................................................................................................................................................4-43

Inspect torch...................................................................................................................................................................................4-44

Inspect electrode pit depth .........................................................................................................................................................4-45

Replace torch water tube.......................................................................................................................................................................4-46

Common cutting faults............................................................................................................................................................................4-47

How to optimize cut quality...................................................................................................................................................................4-48

Tips for table and torch ................................................................................................................................................................4-48

Plasma set-up tips.........................................................................................................................................................................4-48

Maximize the life of consumable parts......................................................................................................................................4-48

Additional factors of cut quality..................................................................................................................................................4-49

Additional improvements .............................................................................................................................................................4-50

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