Periodic maintenance, Replacement parts, 3 periodic maintenance – Yaskawa AC Drive Z1000 AC Drive HVAC Fan User Manual

Page 166

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2.3 Periodic Maintenance

The drive has Maintenance Monitors that keep track of component wear. This feature provides advance maintenance warning

and eliminates the need to shut down the entire system for unexpected problems. The drive allows the user to check predicted

maintenance periods for the components listed below.
• Cooling Fan, Circulation Fan, Control Board Cooling Fan
• Electrolytic Capacitors
• Inrush Prevention Circuit
• IGBTs
For replacement parts, contact the distributor where the drive was purchased or contact Yaskawa directly.

u

Replacement Parts

Table 2.3

contains the estimated performance life of components that require replacement during the life of the drive. Only

use Yaskawa replacement parts for the appropriate drive model and revision.

Table 2.3 Estimated Performance Life

Component

Estimated Performance Life

Cooling Fan, Circulation Fan

5 years

Electrolytic Capacitors

5 years

<1>

<1> The drive has few serviceable parts and may require complete drive replacement.

NOTICE: Estimated performance life based on specific usage conditions. These conditions are provided for the purpose of replacing parts

to maintain performance. Some parts may require more frequent replacement due to poor environments or rigorous use.

Usage conditions for estimated performance life:

Ambient temperature: Yearly average of 30 °C (IP20/NEMA Type 1 enclosure, external heatsink) or 40 °C (IP00/Open-Type enclosure)

Load factor: 80% maximum

Operation time: 24 hours a day

n

Performance Life Monitors Maintenance Monitors

The drive calculates the maintenance period for components that may require replacement during the life of the drive. A

percentage of the maintenance period is displayed on the HOA keypad by viewing the appropriate monitor parameter.
When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends

checking the maintenance period regularly to ensure maximum performance life.

Refer to Recommended Periodic Inspection on page 164

for more details.

Table 2.4 Performance Life Monitors Used for Component Replacement

Parameter

Component

Contents

U4-03

Cooling Fan

Circulation Fan

Control Board Cooling

Fan

Displays the accumulated operation time of the fan, from 0 to 99999 hours. This value is automatically reset

to 0 once it reaches 99999.

U4-04

Displays the accumulated fan operation time as a percentage of the specified maintenance period.

U4-05

DC Bus Capacitors

Displays the accumulated time the capacitors are used as a percentage of the specified maintenance period.

U4-06

Inrush (pre-charge)

Relay

Displays the number of times the drive is powered up as a percentage of the performance life of the inrush

circuit.

2.3 Periodic Maintenance

166

YASKAWA ELECTRIC SIEP YAIZ1U 03A YASKAWA AC Drive – Z1000 Programming Manual

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