Rockwell Automation 7000A PowerFlex Medium Voltage AC Drive - Air-Cooled (A Frame) User Manual

Page 168

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4-14 Commissioning

7000A-RM001A-EN-P – January 2011

7000 “A” Frame

PowerFlex 7000 “A” and “B” Frame Drive Commissioning Check List

Record customer name, location, date and drive ID number
Record drive nameplate data
Record motor nameplate data and compare it to the dimensional drawings
Record tachometer nameplate data, if applicable.
Record harmonic filter nameplate data, if applicable.
Record source of control power, auxiliary cooling information,

environmental conditions, drive password.

Service Data

Record all Dip switch settings, jumper settings and revision levels on

printed circuit boards, power supplies, communication modules and
protective relays.

Verify mechanical interlocks.
Perform a resistance check on all devices and snubber circuits.
Verify that the 3-phase control power coming into the control section is

within specification. Most drives will not have this option.

Control Power Off
Tests

Verify that all additional sources of low voltage power are within

specification and have grounded neutrals.

Power Supply Tests

Apply control power and verify that AC voltages are within specifications.
Verify the AC/DC output is 56 Volts DC at the input of the DC/DC

converter and at the input to gate driver power supplies. Adjust if
necessary.

Verify the 20V output of SGCT IGDPS boards.
Verify that all of the DC outputs in the DC/DC converter are at rated value.
Verify that healthy lights are on for all control boards and firing boards

(Use wire harness with power supply adapter to test SCR gate driver
boards).

Converter Tests

Confirm that SCR and SGCT gating pulse sequence are correct for all

devices.

Programming the Operator Interface

Verify preliminary parameter settings.
Calibrate signal conditioners
Set analog outputs
Fault masks / External faults
Analog

I/O

PLC

In/Out

System Tests

Perform a system test with low voltage control/test power.
Prove all protection functions as desired.
Verify that all emergency stop devices are functioning correctly.
Calibrate the analog I/O.
Verify that the drive cooling fan(s) is/are operating properly.

Control Power On
Tests

Measure input contactor drop out time. (2-cycle advance warning needed

if input contactor is not part of drive line-up)

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