Service economizer assembly, Electronic expansion valve (exv) – Carrier AQUAFORCE 30XW150-400 User Manual

Page 59

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59

Table 39B — 5K Thermistor Temperature (°C) vs Resistance

SERVICE

Economizer Assembly —

Each circuit on

30XW175,200,350,400 units has an economizer assembly. The

30XW150,325 units do not have an economizer and have one

main electronic expansion valve. The 30XW150,325 units are

controlled the same way as units with a separate economizer

assembly. See Fig. 42.

Electronic Expansion Valve (EXV) —

See Fig. 43

for a cutaway view of the EXV. High-pressure liquid refriger-

ant enters valve through the top. As refrigerant passes through

the orifice, pressure drops and refrigerant changes to a 2-phase

condition (liquid and vapor). The electronic expansion valve

operates through an electronically controlled activation of a

stepper motor. The stepper motor stays in position unless pow-

er pulses initiate the two discrete sets of motor stator windings

for rotation in either direction. The direction depends on the

phase relationship of the power pulses.

The motor directly operates the spindle, which has rotating

movements that are transformed into linear motion by the

transmission in the cage assembly. The valve cone is a V-port

type which includes a positive shut-off when closed.

The large number of steps and long stroke results in very ac-

curate control of the refrigerant flow. The stepper motor has ei-

ther 4260 (main) or 2785 (economizer) steps.
MAIN EXV CONTROL — Each circuit has a thermistor lo-

cated in a well in the discharge line of the compressor (DGT)

and another one located in the compressor motor cavity (SGT).

Each circuit also has discharge and suction pressure transducer.

Discharge and suction pressure as measured by the transducers

are converted to saturated temperatures. The main control logic

for the EXV uses discharge superheat to control the position of

the EXV. The difference between the temperature of the

discharge gas and the saturated discharge temperature is the

superheat. The EXV module controls the position of the elec-

tronic expansion valve stepper motor to maintain the discharge

superheat set point.

TEMP

(C)

RESISTANCE

(Ohms)

3

14,026

4

13,342

5

12,696

6

12,085

7

11,506

8

10,959

9

10,441

10

9,949

11

9,485

12

9,044

13

8,627

14

8,231

15

7,855

16

7,499

17

7,161

18

6,840

19

6,536

20

6,246

21

5,971

22

5,710

23

5,461

24

5,225

25

5,000

26

4,786

27

4,583

28

4,389

29

4,204

30

4,028

31

3,861

32

3,701

33

3,549

34

3,404

35

3,266

36

3,134

37

3,008

TEMP

(C)

RESISTANCE

(Ohms)

38

2,888

39

2,773

40

2,663

41

2,559

42

2,459

43

2,363

44

2,272

45

2,184

46

2,101

47

2,021

48

1,944

49

1,871

50

1,801

51

1,734

52

1,670

53

1,609

54

1,550

55

1,493

56

1,439

57

1,387

58

1,337

59

1,290

60

1,244

61

1,200

62

1,158

63

1,118

64

1,079

65

1,041

66

1,006

67

971

68

938

69

906

70

876

71

836

72

805

TEMP

(C)

RESISTANCE

(Ohms)

–32

100,260

–31

94,165

–30

88,480

–29

83,170

–28

78,125

–27

73,580

–26

69,250

–25

65,205

–24

61,420

–23

57,875

–22

54,555

–21

51,450

–20

48,536

–19

45,807

–18

43,247

–17

40,845

–16

38,592

–15

38,476

–14

34,489

–13

32,621

–12

30,866

–11

29,216

–10

27,633

–9

26,202

–8

24,827

–7

23,532

–6

22,313

–5

21,163

–4

20,079

–3

19,058

–2

18,094

–1

17,184

0

16,325

1

15,515

2

14,749

TEMP

(C)

RESISTANCE

(Ohms)

73

775

74

747

75

719

76

693

77

669

78

645

79

623

80

602

81

583

82

564

83

547

84

531

85

516

86

502

87

489

88

477

89

466

90

456

91

446

92

436

93

427

94

419

95

410

96

402

97

393

98

385

99

376

100

367

101

357

102

346

103

335

104

324

105

312

106

299

107

285

6" MINIMUM

CLEARANCE FOR

THERMISTOR

REMOVAL

1.188 in.

2.315 in.

1/4-18 NPT

Fig. 40 — Dual Leaving Water Thermistor Well

(00PPG000008000A)

a30-4080

Fig. 41 — Typical Remote Space Temperature

Sensor (33ZCT55SPT) Wiring

7

8

TB6

SEN

SEN

SENSOR

a30-4081

O-RING

BRASS NUT 3/8 - 24 FOR
ASSEMBLY ON BRASS WELL

Fig. 39 — 5K Thermistor

(30RB660036 Thermistor Kit)

a30-4079

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