Removing and installing frame, Removing frame, Disassembling and assembling frame – BMW K 1100 LT/RS User Manual

Page 322: Removing outer bearing race in steering head, Installing outer bearing race in steering head

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Removing and installing frame

Removing frame

•

Set motorcycle on centre stand.

•

Support with lifting gear, BMW No. 00 1 510, un-
der oil sump.

•

Remove seat.

•

Remove rear section.

•

Remove rear mudguard.

•

Remove fuel tank.

•

Remove fairing complete.

•

Remove fairing support bracket.

•

Remove radiator.

•

Drain the brake system.

•

Release brake line at hand brake cylinder, close
off line and brake fluid reservoir.

•

Remove handlebar with multifunction switches,
detach cables.

•

Remove telescopic fork complete with front
wheel.

•

Remove rear protective plate with coolant reser-
voir.

•

Remove Motronic control unit.

•

[ABS I] Remove ABS control unit.

•

Remove battery.

•

[ABS I] Remove ABS pressure modulators.

•

[ABS I] Remove ABS brake line, front pressure
modulator.

•

Remove footrest plates.

•

[ABS II] Detach front brake lines at ABS unit.

•

Remove spring strut.

•

Release frame at engine and lift off.

•

Remove frame wiring loom with central electrics
box.

•

[ABS II] Remove front brake lines.

•

Dismantle/assemble frame.

Disassembling and assembling frame

•

Remove all rubber mounts and cage nuts on
frame.

Removing outer bearing race in steering head

•

Remove outer bearing race (1) at top and bottom
with inner extractor, BMW No. 00 5 560 in con-
junction with support ring, BMW No. 31 4 800.

e

Caution:

Bearing and outer bearing race belong together, do
not interchange and only renew together!

Installing outer bearing race in steering head

•

Fit outer bearing race (1) top/bottom with spin-
dle, BMW No. 46 5 604, from frame test gauge,
BMW No. 46 5 600, and spacer,
BMW No. 31 4 820, with washer and hexagon
nut (2).

L

Note:

If a bearing shell has been removed, immediately in-
stall the new shell otherwise there will be no guide
for the second bearing shell.

00 1 510

LT460320

00 8 560

LT460270

1

31 4 800

46 5 604

LT460280

31 4 820

2

1

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