BMW K 1100 LT/RS User Manual

Page 36

Advertising
background image

11.2

Contents

Page

Removing pistons with conrods, stripping down and re-assembling

...................26

Removing piston with conrod ............................................................................................................26
Dismantling piston .............................................................................................................................26
Checking piston dimensions .............................................................................................................26
Assembling pistons ...........................................................................................................................27
Checking cylinder dimensions ...........................................................................................................27
Removing and installing small-end bushing .......................................................................................27
Assembling pistons and conrods ......................................................................................................28

Removing and installing crankshaft pinion and rotor flange

......................................28

Removing, dismantling and assembling combined oil-water pump

......................29

Removing pump ................................................................................................................................29
Dismantling pump .............................................................................................................................29
Removing slipring seal and shaft sealing ring ....................................................................................30
Removing pressure relief valve ..........................................................................................................30
Installing pressure relief valve ............................................................................................................30
Install the shaft sealing ring and slipring seal .....................................................................................30
Installing pump shaft and impeller .....................................................................................................30

Removing output shaft

...............................................................................................................31

Removing oil sump ............................................................................................................................31
Removing oil filter ..............................................................................................................................31
Removing lower section of crankcase ...............................................................................................31
Removing and installing oil level sight glass ......................................................................................31

Stripping and assembling output shaft

...............................................................................32

Stripping down output shaft ..............................................................................................................32
Stripping down tensioning gear .........................................................................................................32
Assembling tensioning gear ..............................................................................................................33
Installing damper ...............................................................................................................................33

Assembling engine

....................................................................................................................34

Installing output shaft

..................................................................................................................34

Assembling the crankcase ................................................................................................................35
Installing oil mesh strainer .................................................................................................................35
Installing oil filter ................................................................................................................................35
Installing oil sump ..............................................................................................................................35

Measuring crankshaft bearing play

.......................................................................................36

Measuring radial play ........................................................................................................................36
Measuring endplay ............................................................................................................................37

Checking dimensions of crankshaft

.....................................................................................37

Installing crankshaft

.....................................................................................................................38

Installing piston with conrod

....................................................................................................39

Measuring big end bearing play

.............................................................................................40

Installing big end bearing

..........................................................................................................40

Installing combined oil-water pump

......................................................................................41

Installing cylinder head

...............................................................................................................42

Installing camshafts

.....................................................................................................................43

Advertising