Document Outline

• toc
  • Declaration of Conformity
    • Serial Number
    • Introduction
    • 1Safety
      • 1.1Safety Alert Symbols
      • 1.2Signal Words
      • 1.3General Safety
      • 1.4Maintenance Safety
      • 1.5Hydraulic Safety
      • 1.6Tire Safety
      • 1.7Safety Signs
        • 1.7.1Installing Safety Decals
      • 1.8Safety Sign Locations
      • 1.9Interpreting Safety Signs
    • 2Description
      • 2.1Definitions
      • 2.2PW8 Header Specifications
      • 2.3PW8 Header Dimensions
      • 2.4PW8 Component Identification
    • 3Operation
      • 3.1Owner/Operator Responsibilities
      • 3.2Operational Safety
      • 3.3Endshields
        • 3.3.1Opening LH Endshield
        • 3.3.2Closing LH Endshield
      • 3.4Header Lift Cylinder Safety Props
      • 3.5Hold-Down Lift Cylinder Safety Props
      • 3.6Daily Start-up Check
      • 3.7Shutdown Procedure
      • 3.8Break-In Period
      • 3.9Changing Header Opening
      • 3.10Header Attachment and Detachment
        • 3.10.1Case IH
          • Attaching to Case IH Combine
          • Detaching from Case IH Combine
        • 3.10.2John Deere 60, 70, and S Series
          • Attaching to John Deere 60, 70 and S Series Combine
          • Detaching from John Deere 60, 70, and S Series Combine
        • 3.10.3New Holland CR/CX Series Combine
          • Attaching to New Holland CR/CX Series Combine
          • Detaching from New Holland CR/CX Combine
      • 3.11Header Transport
        • 3.11.1Transport Lights
      • 3.12Header Operation
        • 3.12.1Operating Speed
          • Adjusting Draper Speed
        • 3.12.2Auger
          • Auger Speed
          • Auger Position
            • Adjusting Auger Position
          • Auger Float
            • Locking Auger Float
            • Unlocking Auger Float
          • Stripper Plate Clearance
            • Checking Stripper Plate Clearance
            • Adjusting Stripper Plate Clearance
        • 3.12.3Operating Height
          • Header Height
          • Pick-Up Height
            • Adjusting Pick-Up Height
        • 3.12.4Hold-Down
          • Hold-Down Position
          • Hold-Down Rod Angle
        • 3.12.5Crop Deflectors
          • Installing Crop Deflectors
          • Removing Crop Deflectors
        • 3.12.6Draper Belt Tension
          • Checking Draper Belt Tension
          • Adjusting Draper Belt Tension on Front Deck
          • Adjusting Draper Belt Tension on Rear Deck
        • 3.12.7Driveline
          • Clutch
          • Guard
      • 3.13Unplugging the Header
      • 3.14Storing the Header
    • 4Maintenance and Servicing
      • 4.1Prepare Header for Servicing
      • 4.2Maintenance Specifications
        • 4.2.1Torque Specifications
          • Metric Bolt Specifications
          • Metric Bolt Specifications Bolting into Cast Aluminum
          • Flare-Type Hydraulic Fittings
          • O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
          • O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
          • O-Ring Face Seal (ORFS) Hydraulic Fittings
        • 4.2.2Recommended Fluids and Lubricants
        • 4.2.3Conversion Chart
      • 4.3Maintenance Requirements
        • 4.3.1Maintenance Schedule
          • Maintenance Schedule/Record
        • 4.3.2Pre-Season/Annual Service
        • 4.3.3End of Season Service
      • 4.4Lubrication
        • 4.4.1Greasing Procedure
        • 4.4.2Greasing Points
        • 4.4.3Sealed Bearing
      • 4.5Endshields
        • 4.5.1Removing LH Endshield
        • 4.5.2Installing LH Endshield
        • 4.5.3Replacing Endshield Brackets
      • 4.6Drives
        • 4.6.1Header Driveshaft
        • 4.6.2Header Driveline
          • Removing Header Driveline
          • Installing Header Driveline
          • Replacing Driveline Clutch
          • Driveline Guard
            • Removing Driveline Guard
            • Installing Driveline Guard
          • Driveline Splined Shaft
        • 4.6.3Draper Drives
          • Removing Front Hydraulic Motor
          • Installing Front Hydraulic Motor
          • Removing Rear Hydraulic Motor
          • Installing Rear Hydraulic Motor
          • Removing Hydraulic Motor Hoses
          • Installing Hydraulic Motor Hoses
        • 4.6.4Auger Drive
          • Auger Drive Chain
            • Lubricating Auger Drive Chain
            • Removing Auger Drive Chain
            • Installing Auger Drive Chain
            • Adjusting Auger Drive Chain Tension
          • Auger Drive Sprockets
            • Removing Driven Sprocket
            • Installing Driven Sprocket
            • Removing Drive Sprocket
            • Installing Drive Sprocket
      • 4.7Auger
        • 4.7.1Replacing Auger Fingers
        • 4.7.2Replacing Auger Finger Guides
        • 4.7.3Replacing Stripper Plates
        • 4.7.4Replacing Flighting Extensions
      • 4.8Decks
        • 4.8.1Draper Belts
          • Removing Front Draper Belt
          • Installing Front Draper Belt
          • Removing Rear Draper Belt
          • Installing Rear Draper Belt
        • 4.8.2Draper Fingers/Draper Guides
          • Replacing Draper Fingers
          • Replacing Draper Guide
        • 4.8.3Draper Roll Bearings
          • Rear Deck - Drive Roller Bearings
            • Replacing Left Side Bearing
            • Replacing Right Side Bearing
          • Rear Deck - Idler Roller Bearings
            • Replacing Rear Deck Idler Roller Bearings
          • Front Deck - Drive Roller
            • Replacing Front Deck Left Side Bearing
            • Replacing Front Deck Right Side Bearing
          • Front Deck - Idler Roller
            • Replacing Front Deck Idler Roller Bearings
      • 4.9Hold-Down
        • 4.9.1Replacing Fiberglass Rods
        • 4.9.2Replacing Hold-Down Hydraulic Cylinders
          • Master Cylinder
            • Removing Master Cylinder
            • Installing Master Cylinder
          • Slave Cylinder
            • Removing Slave Cylinder
            • Installing Slave Cylinder
          • Bleeding Cylinders and Lines
        • 4.9.3Hydraulic Hoses and Lines
          • Removing Master Cylinder Hose
          • Installing Master Cylinder Hose
      • 4.10Height Controllers
      • 4.11Draper Speed Sensor
        • 4.11.1Checking Draper Speed Sensor Position
        • 4.11.2Adjusting Draper Speed Sensor
        • 4.11.3Replacing Draper Speed Sensor
      • 4.12Wheels and Tires
      • 4.13Lights
        • 4.13.1Adjusting Transport Lights
        • 4.13.2Replacing Transport Light Bulb
        • 4.13.3Replacing Lens
        • 4.13.4Replacing Lamp Housing
    • 5Troubleshooting
    • 6Options and Attachments
      • 6.1Hold-Down Performance Kit
    • 7Unloading and Assembly
• tables
  • Table 4.1 Metric Class 8.8 Bolts and Class 9 Free Spinning Nut
  • Table 4.2 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut
  • Table 4.3 Metric Class 10.9 Bolts and Class 10 Free Spinning Nut
  • Table 4.4 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut
  • Table 4.5 Metric Bolt Bolting into Cast Aluminum
  • Table 4.6 Flare-Type Hydraulic Tube Fittings
  • Table 4.7 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
  • Table 4.8 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
  • Table 4.9 O-Ring Face Seal (ORFS) Hydraulic Fittings