Bonding your system, Bonding modules, Bonding your system -10 – Rockwell Automation 2098-IPD-xxx Ultra5000 Intelligent Positioning Drives Installation Manual User Manual

Page 24: Bonding modules -10

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Publication 2098-IN001E-EN-P — April 2002

1-10

Installing Your Ultra5000

Bonding Your System

Bonding is the practice of connecting metal chassis, assemblies,
frames, shields and enclosures to reduce the effects of electromagnetic
interference (EMI).

Bonding Modules

Unless specified, most paints are not conductive and they act as
insulators. To achieve a good bond between modules and the
subpanel, surfaces need to be paint-free or plated. Bonding metal
surfaces creates a low-impedance exit path for high-frequency energy.

Improper bonding blocks that direct exit path and allows
high-frequency energy to travel elsewhere in the cabinet. Excessive
high-frequency energy can effect the operation of other
microprocessor controlled equipment. The illustrations that follow
(refer to

Figure 1.3

) show details of recommended bonding practices

for painted panels, enclosures, and mounting brackets.

Figure 1.3

Recommended Bonding Practices

Stud-mounting the subpanel

to the enclosure back wall

Stud-mounting a ground bus

or chassis to the subpanel

Subpanel

Welded stud

Scrape

Flat washer

If the mounting bracket is coated
with a non-conductive material
(anodized, painted, etc.), scrape
the material around the mounting
hole.

Star washer

Nut

Nut

Flat washer

Mounting bracket or

ground bus

Use a wire brush to remove paint
from threads to maximize ground
connection.

Back wall of
enclosure

Welded
stud

Subpanel

Star washer

Use plated panels or scrape
paint on front of panel.

Subpanel

Nut

Nut

Star washer

Flat washer

Star washer

Star washer

Scrape paint on both sides
of panel and use star

Tapped

Bolt

Flat washer

Ground bus or

mounting bracket

If the mounting bracket is coated
with a non-conductive material
(anodixed, painted, etc.), scrape
the material around the mounting

Bolt-mounting a ground bus or chassis to the back-panel

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