Rockwell Automation 2098-IPD-xxx Ultra5000 Intelligent Positioning Drives Installation Manual User Manual

Page 89

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Publication 2098-IN001E-EN-P — April 2002

Maintaining Your Ultra5000

5-3

Motor jumps when first enabled

Motor wiring error.

Check motor wiring.

Incorrect motor chosen.

Verify the proper motor is selected.

Digital I/O not working correctly

I/O power supply disconnected or
incorrect I/O type

Verify:

• I/O connections

• I/O power source

• I/O type (sinking/sourcing).

01 - 03

Reserved

Call your local Allen-Bradley
representative.

04 Motor

Overtemperature

Motor thermostat trips due to:

• High motor ambient temperature

and/or

• Excessive current

• Operate within (not above) the

continuous torque rating for the
ambient temperature (40°C
maximum).

• Lower ambient temperature,

increase motor cooling.

Motor wiring error.

Check motor wiring.

Incorrect motor selection.

Verify the proper motor has been
selected.

05

IPM Fault

Motor cables shorted.

Verify continuity of motor power cable
and connector.

Motor winding shorted internally.

Disconnect motor power cables from
the motor. If the motor is difficult to
turn by hand, it may need to be
replaced.

Ultra5000 temperature too high.

• Check for clogged vents or

defective fan.

• Ensure cooling is not restricted by

insufficient space around the unit.

Operation above continuous power
rating.

• Verify ambient temperature is not

too high.

• Operate within the continuous

power rating.

• Reduce acceleration rates.

Ultra5000 has a bad IPM output, short
circuit, or overcurrent.

Remove all power and motor
connections, and preform a continuity
check from the DC bus to the U, V, and
W motor outputs. If a continuity exists,
check for wire fibers between
terminals, or send drive in for repair.

06 - 08

Reserved

Call your local Allen-Bradley
representative.

09

Bus Undervoltage

Low AC line/AC power input.

• Verify voltage level of the incoming

AC power.

• Check AC power source for glitches

or line drop.

• Install an uninterruptible power

supply (UPS) on your AC input.

Error

Code

Problem or Symptom

Possible Cause(s)

Action/Solution

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