Hypertherm HT2000-200 Volt - Manual (Page 16)

TABLE OF CONTENTS
HySpeed HT2000
Instruction Manual
v
22
Timer/Counter to Power Supply .....................................................................................................................4-32
Hold Cable Connections (When using Multi-Torch Systems) ........................................................................4-32
Argon-Hydrogen Connections........................................................................................................................4-34
Mounting the Machine Torch ..................................................................................................................................4-34
Torch Alignment .............................................................................................................................................4-34
Section 5 POST-INSTALLATION .........................................................................................................................5-1
Introduction ...............................................................................................................................................................5-2
System Checkout......................................................................................................................................................5-3
Set Switches and Check Torch ........................................................................................................................5-3
Turn Gases On.................................................................................................................................................5-3
Turn Power Supply On and Adjust Voltage/Current.........................................................................................5-3
Adjust Preflow Gases.......................................................................................................................................5-5
Adjust Cut Flow Gases and Check Initial Height Sensing (IHS) ......................................................................5-5
Final Torch Adjustment ....................................................................................................................................5-6
Check Torch Height Control (THC) and V/C Module .......................................................................................5-6
Section 6 OPERATION ........................................................................................................................................6-1
Front Panel Controls and Indicators .........................................................................................................................6-2
Power Supply ...................................................................................................................................................6-2
STATUS Indicators Before Startup ..................................................................................................................6-3
Gas Console ....................................................................................................................................................6-4
Digital Remote (DR) V/C Module .....................................................................................................................6-6
Programmable Remote (PR) V/C Module........................................................................................................6-7
Timer / Counter ................................................................................................................................................6-7
Noise Levels (Decibels) ............................................................................................................................................6-8
Daily Start-Up ...........................................................................................................................................................6-9
Check Torch.....................................................................................................................................................6-9
Turn Gases On.................................................................................................................................................6-9
Turn Power Supply On and Adjust Voltage/Current.......................................................................................6-10
Adjust Preflow Gases.....................................................................................................................................6-10
Adjust Cut Flow Gases and Prepare for Cutting ............................................................................................6-11
Common Cutting Faults ..........................................................................................................................................6-11
Technical Questions ...............................................................................................................................................6-12
Cut Charts...............................................................................................................................................................6-12
Conversions............................................................................................................................................................6-12
Cut Charts and Consumable Parts Index ...............................................................................................................6-13
Changing Consumable Parts..................................................................................................................................6-36
Removal and Inspection.................................................................................................................................6-37
Replacement ..................................................................................................................................................6-38
Changing the Water Tube ..............................................................................................................................6-39
How to Optimize Cut Quality...................................................................................................................................6-40
Tips for Table and Torch ................................................................................................................................6-40
Plasma Set-up Tips........................................................................................................................................6-40
Maximize the Life of Consumable Parts.........................................................................................................6-40
Additional Factors of Cut Quality....................................................................................................................6-41
Additional Improvements................................................................................................................................6-42