3 part replacement, 1 replacing the control relay assembly, 2 replacing the screen filters – Yokogawa YVP110 User Manual

Page 40: 3 replacing the internal air filter, Part replacement -2 6.3.1, Replacing the control relay assembly -2, Replacing the screen filters -2, Replacing the internal air filter -2, Caution

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<6. Maintenance>

6-2

IM 21B04C01-01E

6.3 Part Replacement

6.3.1 Replacing the Control Relay

Assembly

(1) Decrease the air supply pressure to zero.

(2) Using a Philips screwdriver, unscrew the four

mounting screws on the bottom face.

(3) Pull the relay assembly downwards to detach it.

(4) To mount a new relay assembly, remove the

mounting screws and washers from the old

assembly and use them to mount the new

assembly in place by tightening them from

below.

(5) When using the Double Acting Type, adjust

the pressure balance of the control relay as

required (in reference to Section 6.3.4).

After completing the replacement of the control

relay assembly, carry out tuning and check the

valve’s actions (in reference to Sections 5.3 and

5.4).

F0603.ai

Washer

Mounting screw

Figure 6.3

Replacing the Control Relay Assembly

CAUTION

For the Double Acting Type, the recommended

replacement cycle for the control relay is either

when the actual repeat cycle exceeds 500,000

times, or after the control relay has been in use

for 6 years.

6.3.2 Replacing the Screen Filters

When the screen filters installed deep in the air

supply port and output pneumatic signal port

become clogged, replace them with new filters

using a tool with pointed tips such as a set of

tweezers.

F0604.ai

Filter

Filter

(Only for Double Acting Type.)

If the air supply port at the

back side is used, change

the filter in that port.

Figure 6.4 Replacing the Screen Filters

6.3.3 Replacing the Internal Air Filter

An air filter is provided at the opening to the internal

pneumatic circuits. Follow the procedure below to

replace it.

(1) Decrease the air supply pressure to zero.

(2) Remove the relay assembly (in reference with

Section 6.3.1).

(3) Remove the pneumatic circuit holding plate and

gasket*. (*two gaskets for Double Acting Type)

(4) Remove the air filter and O-ring.

(5) Set the new filter in place.

(6) Perform steps (3), then (2) to restore the

YVP110 to its original state.

F0605.ai

Air filter

O-ring

Figure 6.5

Replacing the Internal Air Filter

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