5 travel calibration, 6 online diagnostics, 1 xd_error – Yokogawa YVP110 User Manual

Page 73: Travel calibration -4, Online diagnostics -4 12.6.1, Xd_error -4, 5 travel calibration caution

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<12. Transducer Block>

12-4

IM 21B04C01-01E

12.5 Travel Calibration

CAUTION

This function strokes the valve over its full range.

Do not execute while valve is controlling the

process. Keep away from the movable parts to

avoid injury.

Calibrate the travel of the valve stem, i.e., the stroke

of the valve, as follows. First, set the valve stem

to the desired position by changing the value of

FINAL_VALUE.value. Next, write the value from

the following choices according to your purpose

of calibration. At this time, the AO block and the

transducer block need to be in the O/S mode.

1 = off

2 = 0% point calibration (calibrates only the

0% point and shifts the 100% point by the

resulting amount of the change in 0% point

while leaving the span unchanged).

3 = span calibration (calibrates only the 100%

point while leaving the 0% point unchanged).

4 = 50% point calibration (calibrates at the 50%

point while leaving the 0% point and 100%

point unchanged).

The 50%-point calibration (in other words, linearity

calibration) is intended to minimize the linearity

error at the 50% point. Also, if the feedback lever

is slightly deviates from a horizontal level due to

careless installation of the YVP110 positioner, an

error caused by this shift can be corrected by the

50%-point calibration. Note that carrying out travel

calibration of Index 2 or 3 clears the 50% calibration

result. If you want to carry out the 50%-point

calibration, do it after other tuning has finished.
The result of Travel calibration, which is written to

TRAVEL_CALIB_RESULT as shown in Table 12.3,

may be an error or warning. An error invalidates the

tuning and does not update the parameter settings.

12.6 Online Diagnostics

The YVP110 features functions to diagnose the

YVP110 itself and valve actions during online. The

following describes the self-diagnostics function

related to the transducer block.

12.6.1 XD_ERROR

The transducer block performs self-diagnostics and

writes the results to the parameter XD_ERROR.

Table 12.4 shows the meanings of these results in

XD_ERROR.
When the content of XD_ERROR or BLOCK_ERR

becomes a nonzero value, an alarm is output to the

parameter BLOCK_ALM.

Table 12.4

XD_ERROR

value

Message

Description

100 Cycle count limit

exceed

TOTAL_CYCLE_COUNT has reached

CYCLE_COUNT_LIM.

101 Travel limit

exceed

TOTAL_TRAVEL has reached TRAVEL_

LIM.

102 Total open limit

exceed

TOTAL_OPEN_TIME has reached

OPEN_TIME_LIM.

103 Total close limit

exceed

TOTAL_CLOSE_TIME has reached

CLOSE_TIME_LIM.

104 Total near close

limit exceed

TOTAL_NEAR_CLOSE_TIM has

reached NEAR_CLOSE_TIME_LIM.

110 Temperature out

of range

The measured temperature is out of

range.

111 Pressure sensor

out of range

The measured pressure is out of range.

112 Position sensor

out of range

The measured valve position is out of

range.

113 Deviation

warning

The deviation between the setpoint and

measured valve position has exceeded

DEVIATION_LIM continuously for the

period specified by DEVIATION_TIME_

TH [1].

This is not applicable for tight-shut or

full-open actions, or when the period

specified by DEVIATION_TIME_TH [1]

is less than 0.

114 Servo output

drift warning

SERVO_OUTPUT_SIGNAL has

reached SERVO_WARN_LO_LIM

or SERVO_WARN_HI_LIM and has

continued in excess of SERVO_TIME_

TH. This is not applicable for tight-shut

or full-open actions, or when the period

specified by SERVO_TIME_TH is less

than 0.

120 Temperature

sensor failure

Temperature sensor failed

121 Pressure sensor

failure

Pressure sensor failed

122 Severe servo

output drift

SERVO_OUTPUT_SIGNAL has

reached 10% or 90%, and has continued

in excess of SERVO_TIME_TH. This is

not applicable for tight-shut or full-open

actions, or when the period specified by

SERVO_TIME_TH is less than 0.

123 Deviation error The deviation between the setpoint and

measured valve position has exceeded

DEVIATION_LIM continuously for the

period specified by DEVIATION_TIME_

TH [2].

This is not applicable for tight-shut or

full-open actions, or when the period

specified by DEVIATION_TIME_TH [2]

is less than 0.

124 Position sensor

failure

Position sensor failed

125 A/D converter

failure

A/D converter failed

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