Troubleshooting the safe torque-off function – Rockwell Automation MDF-SB1304F Kinetix 6000M Integrated Drive-Motor System User Manual

Page 105

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Rockwell Automation Publication 2094-UM003A-EN-P - May 2012

105

Using the Safe Torque-off Feature with the Kinetix 6000M System

Appendix A

Figure 39 - System Operation when Inputs are Meeting Timing Requirements

Troubleshooting the Safe Torque-off Function

ATTENTION: Permanent magnet motors may, in the event of two simultaneous
faults in the IGBT circuit, result in a rotation of up to 180 electrical degrees.

ATTENTION: If any of the safety enable inputs de-energize, then the
SafeOffModeActiveStatus bit of the drive status word in the Axis Tag structure
will be set to 1. It will reset to 0 when both safety enable inputs are energized
within 1 second (see

Figure 39

). The safety fault occurs after 1 second.

Item

Description

At least one input is switched-off. SafeOffModeActiveStatus bit is set to 1.

Second input is switched-off within 1 second.

First input is switched-on.

Second input is switched-on within 1 second of the first input.

Both inputs change state within 1 second, therefore DriveHardFault is not posted.

SafeOffModeActiveStatus bit set back to 0 if events 3 and 4 occur within a 1 second time interval.

Error
Code

Fault Message
RSLogix
(HIM)

Anomaly

Potential Cause

Possible Resolution

E49

DriveHardFault
(safe torque-off HW Flt)

Safe torque-off
function mismatch.
System will not allow
motion. Safe torque-off
mismatch is detected
when safety inputs are
in a different state for
more than 1 second.

Loose wiring at safe

torque-off connector.

Miswiring of the safe

torque-off connector.

Cable/header not

seated properly in safe
torque-off connector.

Safe torque-off circuit

missing +24V DC.

Verify wire

terminations, cable/
header connections,
and +24V.

Reset error and run

proof test.

If error persists, return

the module to
Rockwell Automation.

SAFETY ENABLE1+

24V DC

24V DC

0V DC

0V DC

1

1

0

0

SAFETY ENABLE2+

DriveHardFault

SafeOffModeActiveStatus

1 Second

1 Second

➍ ➎

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