Rockwell Automation MDF-SB1304F Kinetix 6000M Integrated Drive-Motor System User Manual

Page 96

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96

Rockwell Automation Publication 2094-UM003A-EN-P - May 2012

Chapter 7

Troubleshooting the Kinetix 6000M System

E06 – Positive/Negative Hard
Overtravel
(Pos/NegHardOvertravelFault)

Flashing
Red

Axis moved beyond the physical travel
limits in the positive/negative
direction.

Verify motion profile.
Verify axis configuration in software.

Yes

Decel/Disable

E09 – Bus Under Voltage
(DriveUndervoltageFault)

Flashing
Red

DC bus voltage fell below the
undervoltage limit while the axis was
enabled.

Disable prior to removing power.
Check wiring.

No

Coast/Disable/
Open Contactor
Enable

E10 – Bus Over Voltage
(DriveOvervoltageFault)

Flashing
Red

The DC bus voltage is above limits.

Change the deceleration or motion profile.
Use a larger IDM unit.
Install shunt module.

No

Coast/Disable/
Open Contactor
Enable

E16 – Positive/Negative Soft
Overtravel
(Pos/NegSoftOvertravelFault)

Flashing
Red

Positive/Negative software overtravel
limit exceeded.

Verify motion profile.
Verify overtravel settings are appropriate.

Yes

Decel/Disable

E18 – Over Speed
(OverspeedFault)

Flashing
Red

Excessive IDM unit speed.

Check tuning.
Verify user limit.

No

Coast/Disable

E19 – Follow Error
(PositionErrorFault)

Flashing
Red

Excessive position error.

Increase the feed forward gain.
Increase following error limit or time.
Check position loop tuning.
Verify sizing of system.
Verify mechanical integrity of system

within specification limits.

Yes

Coast/Disable

E30 – Motor Feedback Comm
(MotFeedbackFault)

Flashing
Red

Error communicating with position
feedback device.

Cycle power.
If fault persists, replace IDM unit.

No

Decel/Disable

E37 – Phase Loss
(PowerPhaseLossFault)

Flashing
Red

Problem with the AC power connection
on IAM module.

Check IAM input AC voltage on all phases.
Disable the IDM unit before removing

power.

No

Decel/Disable

E38 – Sercos Ring Flt
(SercosFault)

Flashing
Red

Lost sercos communications.

Check that sercos cable is present and

connected properly.

No

Decel/Disable

E43 – Drive Enable Flt
(DriveEnableInputFault)

Flashing
Red

Missing IPIM module Enable input
signal.

Disable the IPIM module Enable hardware

input fault.

Verify that IPIM module Enable hardware

input is active whenever the IPIM module
is enabled.

Yes

Decel/Disable

E48 – Internal
Communications Fault
(DriveHardFault)

Solid Red

Noise or hardware failure on the I2C or
SPI bus.

Power Cycle.
If fault persists, replace IDM unit.

No

Coast/Disable/
Open Contactor
Enable

E49 – Safety Fault
(DriveHardFault)

Flashing
Red

Safe-off input timing mismatch.

Verify wire terminations, cable/header

connections, and +24V.

Reset error and run proof test.
If fault persists, replace module.

No

Coast/Disable/
Open Contactor
Enable

E50 – Sercos Same Addr
(SercosRingFault)

Solid Red

Duplicate node address detected on
sercos ring.

Verify that each sercos module is assigned

a unique node address.

No

Decel/Disable

E54 – Current Feedback
Hardware Fault
(DriveHardFault)

Solid Red

Excessive feedback current was
detected.

Power Cycle.
If fault persists, replace IDM unit.

No

Coast/Disable/
Open Contactor
Enable

E65 – Hookup
(DriveHardFault)

Flashing
Red

Hookup procedure failed.

Check IDM unit power/feedback wiring.
Refer to RSLogix 5000 on-screen message

for resolution.

No

Coast/Disable

Table 22 - Exception/Fault Behavior (continued)

IPIM Display
(RSLogix Drive Fault)

IDM Status
Indicator

Potential Cause

Possible Solution

RSLogix
Programmable
Fault Action

Fault Behavior

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