Document Outline

• Ultra5000 IPD Installation Manual, 2098-IN001E-EN-P April 2002
  • Important User Information
  • Table of Contents
  • Preface
    • Introduction
    • Who Should Use this Manual
    • Purpose of this Manual
    • Contents of this Manual
    • Related Documentation
    • Conventions Used in this Manual
    • Product Receiving and Storage Responsibility
    • Allen-Bradley Support
      • Local Product Support
      • Technical Product Assistance
      • Comments Regarding this Manual
  • 1 - Installing Your Ultra5000
    • Chapter Objectives
      • Complying with European Union Directives
      • EMC Directive
      • Low Voltage Directive
    • Before Mounting Your System
      • How to Store Your Ultra5000 Before Installation
      • How to Unpack the System
      • Minimum Mounting Requirements
      • Ventilation Requirements
      • Sizing an Enclosure
      • Transformer Sizing
        • Calculating Transformer Size Based on Speed/Torque Data
      • Fuse Sizing
    • Bonding Your System
      • Bonding Modules
      • Bonding Multiple Subpanels
    • Mounting Your Ultra5000 Drive
  • 2 - Ultra5000 Connector Information
    • Chapter Objectives
    • Understanding Ultra5000 Controller Functions
      • Ultra5000 Block Diagram
    • Understanding Ultra5000 Connectors
      • 230V Ultra5000 Front Panel Connections
        • 500W, 1 kW, and 2 kW Ultra5000 (2098-IPD-005, -010, and -020)
        • I/O Connectors
        • Motor Encoder Connector
        • Serial Port Connectors
        • Terminal Block
        • 3 kW Ultra5000 (2098-IPD-030)
        • Terminal Blocks
        • 7.5 kW, and 15 kW Ultra5000 (2098-IPD-075, and -150)
        • I/O Connectors
        • Motor Encoder Connector
        • Serial Port Connectors
        • Terminal Blocks
      • 230V Ultra5000 with DeviceNet Front Panel Connections
        • 500W, 1 kW, and 2 kW Ultra5000 with DeviceNet (2098-IPD-005-DN, -010-DN, and -020-DN)
        • I/O Connectors
        • Motor Encoder Connector
        • Serial Port Connectors
        • DeviceNet Connector
      • 460V Ultra5000 Front Panel Connections
        • I/O Connectors
        • Motor Encoder Connector
        • Serial Port Connectors
        • Terminal Blocks
    • Understanding Ultra5000 I/O Specifications
      • Digital I/O Power Supply
      • Digital Inputs
      • Digital Outputs
      • Analog Inputs
      • Analog Outputs
    • Understanding Motor Encoder Feedback Specifications
      • AM, BM, and IM Inputs
      • Hall Inputs
      • Thermostat Input
      • + Limit and - Limit Inputs
      • Encoder Phasing
      • Motor Encoder Connection Diagram
      • Unbuffered Motor Encoder Outputs
      • Buffered Motor Encoder Outputs
    • Understanding Auxiliary Encoder Feedback Specifications
      • Auxiliary Encoder Interface
    • Understanding the Serial Interface
      • Default Serial Interface Settings
  • 3 - Connecting Your Ultra5000
    • Chapter Objectives
    • Powering the Digital I/O
      • Accessing the Internal Digital I/O Power Supply
    • Understanding Basic Wiring Requirements
      • Building Your Own Cables
      • Routing High and Low Voltage Cables
    • Grounding Your Ultra5000
      • Grounding Your System to the Subpanel
      • Grounding Multiple Subpanels
      • Motor Power Cable Shield Termination
    • Wiring Your Ultra5000
      • Connecting Interface Cables
      • Wiring I/O Connections
      • Connecting to a DeviceNet Network
      • Connecting Your DeviceNet Cable
      • Assigning Your Ultra5000 DeviceNet Address
      • Wiring Power Connections
  • 4 - Commissioning Your Ultra5000
    • Chapter Objectives
    • General Startup Precautions
    • Understanding Communication Switch Settings
    • Applying Power To Your System
    • Configuring Your Ultra5000
  • 5 - Maintaining Your Ultra5000
    • Chapter Objectives
    • Maintaining the Drive
      • Periodic Maintenance
        • Cleaning the Drive
        • Inspecting the Cables
    • General Troubleshooting
      • Error Codes
    • Troubleshooting for DeviceNet Drives
      • DeviceNet Module Status LED
      • DeviceNet Network Status LED
      • Node Problems
      • Device Failure - LED Status Check
      • Scanner Problems
      • Power Supply Problems
      • Cable Installation and Design Problems
      • Adjusting the Physical Network Configuration
  • A - Specifications and Dimensions
    • Objectives
    • Ultra5000 Specifications
      • General Power Specifications
        • 2098-IPD-005-xx, -010-xx, and -020-xx
        • 2098-IPD-030-xx, -075-xx, and -150-xx
        • 2098-IPD-HV030-xx, -HV050-xx, -HV100-xx, -HV150-xx, and -HV220-xx
      • Physical and Environmental
      • Power Dissipation
      • User Programming
      • Control
      • Inputs and Outputs
      • Communications
      • Motor Feedback
      • Auxiliary Feedback
      • Connectors
    • Dimensions
  • B - Interconnect Diagrams
    • Objectives
    • Ultra5000 and Motor Cable Diagrams
      • Ultra5000 Drive and Motor Cable Combinations
      • Ultra5000 to Motor Interconnect Diagrams
    • Ultra5000 Power Wiring Diagrams
    • Using an Emergency Stop Contactor
    • Grounding for Ultra5000 CE Requirements
  • C - Catalog Numbers and Accessories
    • Chapter Objectives
    • Ultra5000 Drives
    • Ultraware Software
    • AC Line Filters
    • External Shunt Kits
      • 300 Watt Active Shunt Ferrites
      • 2090 Series Passive Shunts
    • Cables
      • Motor Power Cables
      • Motor Feedback Cables
      • MP-Series Motor Brake Cable
      • Ultra5000 Interface Cables
    • Break Out Boards, Cables, and Kits
    • Mating Connector Kits
    • Ultra5000 Shunt Module Information
      • 300 Watt Active Shunt Module
      • 200 Watt Passive Shunt Module
      • 900 Watt Passive Shunt Module
      • 2090 Passive Shunt Module
  • D - Wiring Three Phase Power to a Single Phase Ultra5000
    • Objectives
    • Applicable Drives
    • Mandatory Neutral Connection of Isolation Transformer
      • Adding a Safety Ground to the Isolation Transformer
    • Three Phase Line Filtering Requirements for EMC
    • Voiding of CE Compliance
  • Index