Document Outline

• 1757-IN032B-EN-P
• Important User Information
• European Communities (EC) Directive Compliance
  • EMC Directive
  • Low Voltage Directive
• Table of Contents
  • Important User Information ii
  • European Communities (EC) Directive Compliance iii
  • Our Assumptions About Readers P-1
  • Minimum Hardware Requirements P-2
  • Rockwell Automation Technical Support P-3
  • Conventions P-4
  • Related Documents P-5
  • Contents of Release P-6
  • Acronyms and Abbreviations P-7
  • Preparing for a ProcessLogix Software Upgrade 1-1
  • Stopping ProcessLogix Applications and Services 1-8
  • Installing Service Pack 6a for Windows NT 4.0 1-11
  • Installing Internet Explorer 5.01 1-12
  • Upgrading Data Access Components 1-13
  • Uninstalling ProcessLogix Knowledge Builder Software 1-14
  • Installing ProcessLogix Knowledge Builder Software 1-16
  • Removing the 9904/1784-KTCX15 Card and Installing the 1784-PCIC Card 1-18
  • Upgrading ProcessLogix Software on a Non-redundant Server Only 1-19
  • Moving the RSLinx Activation File 1-26
  • Configuring RSLinx Drivers for ControlNet Supervisory Network 1-29
  • Configuring RSLinx Drivers for Ethernet Supervisory Network 1-38
  • Upgrading Hardware Component Firmware 1-39
  • Making Post ProcessLogix Software Installation Checks for a Non-redundant Server 1-39
  • Upgrading ProcessLogix Software on a Redundant Server Pair 1-45
  • Configuring RSLinx Drivers for ControlNet Supervisory Network 1-54
  • Configuring the ControlNet Supervisory Network 1-57
  • Configuring RSLinx Drivers for Ethernet Supervisory Network 1-60
  • Upgrading Hardware Component Firmware 1-61
  • Making Post ProcessLogix Software Installation Checks for a Redundant Server Pair 1-62
  • Installing ProcessLogix Client Software 1-73
  • Configuring an Operator Workstation 1-73
  • Configuring an Engineering Workstation 1-78
  • Verifying ProcessLogix Client Installation 1-83
  • Upgrading Hardware Component Firmware 2-1
  • Installing Windows NT 3-1
  • Checking Required System Settings 3-13
  • Creating an Emergency Repair Disk 3-14
  • Installing ProcessLogix Knowledge Builder Software 3-15
  • Installing the 1784-PCIC Card 3-15
  • Installing ProcessLogix Software on a Clean PC 3-16
  • Completing ProcessLogix Install on a Non-Redundant Server 3-23
  • Configuring RSLinx Drivers for ControlNet Supervisory Network 3-24
  • Configuring RSLinx Drivers for Ethernet Supervisory Network 3-33
  • Upgrading Hardware Component Firmware 3-34
  • Making Post ProcessLogix Software Installation Checks for a Non-redundant Server 3-34
  • Installing ProcessLogix Client Software on a Clean PC 3-35
  • Verifying ProcessLogix Client Installation 3-36
  • Completing ProcessLogix Install on a Redundant Server Pair and Adding Redundancy to R320.0 Non-Re...
  • Configuring RSLinx Drivers for ControlNet Supervisory Network 4-9
  • Configuring RSLinx Drivers for Ethernet Supervisory Network 4-12
  • Restarting Redundant Servers 4-13
  • Setting up Secondary Server (SERVERB) node 4-13
  • Setting Up Primary Server (SERVERA) Node 4-19
  • Upgrading Hardware Component Firmware 4-20
  • Making Post ProcessLogix Software Installation Checks for a Redundant Server Pair 4-20
  • Launching ProcessLogix Knowledge Builder 5-1
  • Cancelling a Software Component Installation 5-1
  • Removing ProcessLogix Software Components 5-1
  • Upgrading an Engineering Database to R320.0 5-7
  • Recovering from Failure of an Automatic ER Database Migration 5-8
  • Manual System Backup/Restore Procedures 5-10
  • Using Network Tools 5-14
  • Installing and Running VirusScan with ProcessLogix 5-20
  • Changing the Computer Name 5-22
  • Adding 1757-PLX52 Controller Redundancy to R320.0 Non-Redundant 1757-PLX52 Controller Configurati...
  • Setting Up User Accounts 5-27
  • ProcessLogix System 6-1
  • Controller & I/O 6-2
  • Control Builder 6-5
  • Engineering Tools 6-6
  • Server 6-8
  • PC/NT Platform Requirements 7-1
  • User Interface Capacity and Performance 7-9
  • Control Network 7-10
  • Server Redundancy 7-10
  • Server Notifications 7-10
  • Communications Capacity and Performance 7-11
  • Controller Notifications 7-13
  • Controller Redundancy 7-13
  • I/O Specifications 7-14
  • 1757-PLX52 Resources 7-17
• Preface
  • Our Assumptions About Readers
    • Starting Conditions and Assumptions
  • Minimum Hardware Requirements
  • Rockwell Automation Technical Support
    • Local Product Support
    • Technical Product Assistance
    • Your Questions or Comments about This Manual
  • Conventions
    • Terms and Type Representations
  • Related Documents
    • ProcessLogix R320.0 Installation and Upgrade Guide
    • ProcessLogix Online User Documentation/Knowledge Builder
  • Contents of Release
  • Acronyms and Abbreviations
• 1 - System Software Upgrade Procedures
  • Preparing for a ProcessLogix Software Upgrade
    • Things to consider before upgrading
    • Saving Current Controller Data (optional)
    • Determining Your Hard Drive Free Space Requirements
    • Backing Up a ProcessLogix Server to Tape
  • Stopping ProcessLogix Applications and Services
  • Installing Service Pack 6a for Windows NT 4.0
  • Installing Internet Explorer 5.01
  • Upgrading Data Access Components
  • Uninstalling ProcessLogix Knowledge Builder Software
    • Recording the NT System Path Value
    • Uninstall Knowledge Builder
    • Verifying the NT System Path Value
    • Uninstalling Adobe Acrobat Reader 3.01
  • Installing ProcessLogix Knowledge Builder Software
  • Removing the 9904/1784-KTCX15 Card and Installing the 1784-PCIC Card
  • Upgrading ProcessLogix Software on a Non-redundant Server Only
    • About Upgrading Software on the Server
    • Installing Server Software
    • Installing RSLinx
    • Installing Engineering Tools
    • Migrating the ERDB
    • Installing the ProcessLogix Server
    • Setting Up User Accounts
  • Moving the RSLinx Activation File
    • About the Activation File
    • Determining the Current RSLinx Version
    • Installing the Activation File
  • Configuring RSLinx Drivers for ControlNet Supervisory Network
    • Installing the 1784-PCIC Driver
    • Updating the 1784-PCIC Card Firmware
    • Re-installing the 1784-PCIC Driver
    • Updating the 1784-PCIC Network Address
  • Configuring RSLinx Drivers for Ethernet Supervisory Network
  • Upgrading Hardware Component Firmware
  • Making Post ProcessLogix Software Installation Checks for a Non-redundant Server
    • Things to check after the upgrade
    • Reconfiguring Other RSLinx Clients
    • Reloading the 1757-PLX52 Database
    • Initiating Redundant Controller Switchover
    • Enabling the ProcessLogix OPC Server
    • Backing up a ProcessLogix Server to Tape
    • Creating an Emergency Repair Disk
  • Upgrading ProcessLogix Software on a Redundant Server Pair
    • About Upgrading Software on the Server
    • Installing Server Software
    • Installing RSLinx
    • Installing Engineering Tools
    • Migrating the ERDB (on SERVERB only)
    • Installing the ProcessLogix Server
    • Setting Up User Accounts
  • Configuring RSLinx Drivers for ControlNet Supervisory Network
    • Installing the 1784-PCIC Driver
    • Updating the 1784-PCIC Card Firmware
    • Re-installing the 1784-PCIC Driver
  • Configuring the ControlNet Supervisory Network
    • Updating the 1784-PCIC Network Address
  • Configuring RSLinx Drivers for Ethernet Supervisory Network
  • Upgrading Hardware Component Firmware
  • Making Post ProcessLogix Software Installation Checks for a Redundant Server Pair
    • Things to Check after the Upgrade
    • Creating the Secondary ERDB
    • Synchronizing ERDB on Redundant Servers
    • Setting Up Station on SERVERB
    • Setting Up Station on SERVERA
    • Synchronizing Server Databases on Redundant Servers
    • Synchronizing Other Files
    • Reconfiguring Other RSLinx Clients
    • Reloading the 1757-PLX52 Database
    • Initiating Redundant Controller Switchover
    • Enabling the ProcessLogix OPC Server
    • Backing up a ProcessLogix Server to Tape
    • Creating an Emergency Repair Disk
  • Installing ProcessLogix Client Software
  • Configuring an Operator Workstation
    • Installing Service Pack 6a for Windows NT 4.0
    • Installing Internet Explorer 5.01
    • Upgrading Data Access Components
    • Uninstalling ProcessLogix Knowledge Builder Software
    • Installing ProcessLogix Knowledge Builder Software
    • Installing ProcessLogix Operator Workstation Software
  • Configuring an Engineering Workstation
    • Installing Service Pack 6a for Windows NT 4.0
    • Installing Internet Explorer 5.01
    • Upgrading Data Access Components
    • Uninstalling ProcessLogix Knowledge Builder Software
    • Installing ProcessLogix Knowledge Builder Software
    • Installing ProcessLogix Engineering Workstation Software
  • Verifying ProcessLogix Client Installation
    • Things To Consider After The Installation
    • Setting Up a ProcessLogix Client With a Non-redundant Server
    • Setting Up a ProcessLogix Client With Redundant Servers
    • Checking Control Builder Operation and Logging On
    • Creating an Emergency Repair Disk
• 2 - Firmware Maintenance Procedures
  • Upgrading Hardware Component Firmware
    • About firmware upgrades
    • Firmware revision level reference
    • Important Usage Considerations
    • Updating the 1784-PCIC Card Firmware
    • Loading 1757-PLX52 and TC-MUX021 Boot and Personality Images
    • Updating Firmware in CNB, ENET, IOM, SRM, PIM or ControlNet Adapter
    • Setting CNB Module NUT Timing
• 3 - Full PC Software Installation Procedures
  • Installing Windows NT
    • Overview
    • Starting the Windows NT Installation
    • Setting Up Windows NT
    • Installing TCP/IP Networking Software
    • Setting the Date and Time
    • Setting Up the Display Driver
    • Completing Installation
    • Installing Service Pack 6a for Windows NT 4.0
    • Setting Up Additional Drivers after the Service Pack Installation
    • Configuring System Properties
    • Converting to NTFS after Installing Windows NT
    • Creating the plx_user Account
    • Installing Internet Explorer 5.01
    • Upgrading Data Access Components
  • Checking Required System Settings
  • Creating an Emergency Repair Disk
  • Installing ProcessLogix Knowledge Builder Software
  • Installing the 1784-PCIC Card
  • Installing ProcessLogix Software on a Clean PC
    • Installing Server Software
    • Installing RSLinx
    • Installing Engineering Tools
    • Installing the ProcessLogix Server
    • Setting up User Accounts
  • Completing ProcessLogix Install on a Non-Redundant Server
  • Configuring RSLinx Drivers for ControlNet Supervisory Network
    • Installing the 1784-PCIC Driver
    • Updating the 1784-PCIC Card Firmware
    • Re-installing the 1784-PCIC Driver
    • Configuring the ControlNet Supervisory Network
    • Updating the 1784-PCIC Network Address
  • Configuring RSLinx Drivers for Ethernet Supervisory Network
  • Upgrading Hardware Component Firmware
  • Making Post ProcessLogix Software Installation Checks for a Non-redundant Server
    • Checking Control Builder Operation and Logging On
    • Enabling the ProcessLogix OPC Server
    • Backing Up a ProcessLogix Server Hard Drive to Tape
    • Creating the Emergency Repair Disk
  • Installing ProcessLogix Client Software on a Clean PC
    • Checking Required System Settings
    • Installing ProcessLogix Client software
  • Verifying ProcessLogix Client Installation
    • Setting Up a ProcessLogix Client with a Non-redundant Server
    • Setting up a ProcessLogix Client with Redundant Servers
    • Checking Control Builder Operation and Logging On
    • Creating an Emergency Repair Disk
• 4 - Additional Redundant Server Procedures
  • Completing ProcessLogix Install on a Redundant Server Pair and Adding Redundancy to R320.0 Non-Re...
    • Changing Hosts File Entries
    • Changing TCP/IP address on a Secondary Server (SERVERB) Node
    • Changing the Computer Name
    • Updating the Registry
    • Changing the ProcessLogix License
    • Re-installing ProcessLogix Engineering Tools
  • Configuring RSLinx Drivers for ControlNet Supervisory Network
    • Installing the 1784-PCIC Driver
    • Updating the 1784-PCIC Card Firmware
    • Configuring the ControlNet Supervisory Network
    • Updating the 1784-PCIC Network Address
  • Configuring RSLinx Drivers for Ethernet Supervisory Network
  • Restarting Redundant Servers
  • Setting up Secondary Server (SERVERB) node
  • Setting Up Primary Server (SERVERA) Node
  • Upgrading Hardware Component Firmware
  • Making Post ProcessLogix Software Installation Checks for a Redundant Server Pair
    • Synchronizing ERDB on Redundant Servers
    • Synchronizing Server Databases on Redundant Servers
    • Synchronizing Other Files
    • Checking Control Builder Operation and Logging On
    • Enabling the ProcessLogix OPC Server
    • Backing Up a ProcessLogix Server to Tape
    • Creating an Emergency Repair Disk
• 5 - Supplementary Procedures
  • Launching ProcessLogix Knowledge Builder
  • Cancelling a Software Component Installation
  • Removing ProcessLogix Software Components
    • Uninstalling ProcessLogix Knowledge Builder Software
    • Removing the ProcessLogix Server
    • Removing ProcessLogix Client Software
    • Removing Engineering Tools
    • Removing RSLinx
  • Upgrading an Engineering Database to R320.0
  • Recovering from Failure of an Automatic ER Database Migration
  • Manual System Backup/Restore Procedures
    • Backing Up a ProcessLogix Server to Tape
    • Restoring a ProcessLogix Server System From a Backup Tape
  • Using Network Tools
    • About Network Tools
    • Usage guidelines
    • Online help
    • Making First Time Network Tools Settings
  • Installing and Running VirusScan with ProcessLogix
    • About VirusScan
    • Removing Existing VirusScan NT Program
    • Installing VirusScan NT and Configuring Directories for Scan Exclusion
  • Changing the Computer Name
    • Procedure for Configuring a Non-redundant Server
    • Procedure for Configuring a ProcessLogix Client
  • Adding 1757-PLX52 Controller Redundancy to R320.0 Non-Redundant 1757-PLX52 Controller Configurations
    • Deleting a Non-Redundant 1757-PLX52 and Unassigning its Contents
    • Installing and connecting Redundant Chassis Pair (RCP) hardware
    • Checking firmware revision levels
    • Creating a Redundant 1757-PLX52
  • Setting Up User Accounts
    • Creating the plx_user Account
    • Setting up erserver and/or mngr user accounts
    • Setting Up User Accounts to Logon as a Service
    • Setting up mngr Account on a ProcessLogix Server to Logon as a Batch Job
• 6 - New Functions and Features
  • ProcessLogix System
    • Ethernet Supervisory Network
    • CCL Installation
  • Controller & I/O
    • Expanded ControlNet Interoperability
    • 1794 FLEX I/O
    • Common SCM’s
    • 10 1757-PLX52s per Server
    • 1784-PCIC Card
  • Control Builder
    • Chart Visualization
    • Printing Enhancements
    • Data Base Import/Export
    • CB Change Journaling
  • Engineering Tools
    • Network Diagnostic Manager
    • Interrupt Usage Note
  • Server
    • 20 Stations per Server (NT Server)
    • FSC (Fail Safe Controller) Ethernet
    • Support for Windows NT v4.0 Service Pack 6a
    • Support for Internet Explorer v5.01
    • New Station and Display Builder
    • New Quick Builder
    • Bristol Babcock OpenBSI Interface
    • Additional Modicon Data Formats
    • Modbus Plus SA85 Adapter Selectable for a Channel
    • Support for Siemens S5 TF Driver v5.2
    • Support for the 1784-PCIC card on Allen-Bradley SCADA channels
    • Support for Redundant PLC-5 Controllers on ControlNet
    • The Allen-Bradley Interface now supports redundant PLC-5 controllers connected via ControlNet as ...
    • Improved Industrial Shape Files
    • Alarm Pager support for UCP Protocols
    • Optional Failover of Redundant Servers On Process Controller Communications Subsystem Failure
    • Station Object Model Extensions
    • RSLinx 2.2 Service Pack 1
    • New Features
• 7 - Performance and Capacity Specifications
  • PC/NT Platform Requirements
    • Server Requirements
    • Platform System Configuration Definitions
  • User Interface Capacity and Performance
  • Control Network
  • Server Redundancy
  • Server Notifications
  • Communications Capacity and Performance
    • Controller Communications
    • Client/Server Communication Capacity
  • Controller Notifications
  • Controller Redundancy
  • I/O Specifications
    • Input Module Sample Periods
    • Output Module Sample Periods
    • I/O Network Configuration Rules
  • 1757-PLX52 Resources
    • Engineering Tools Resources
• 8 - Major ProcessLogix Software Components
  • Major ProcessLogix FTW Software Revisions
  • Major ProcessLogix Server Software Revisions
  • Embedded Software Components
  • External, Third Party Qualified Software Components
  • Miscellaneous SCADA Component Revisions
  • Controller/Communication/I/O Firmware
• Back Cover