Deceleration monitoring – Rockwell Automation 2094-EN02D-M01-S1 Kinetix 6200 and Kinetix 6500 Safe Speed Monitoring Safety Reference Manual User Manual

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Rockwell Automation Publication 2094-RM001C-EN-P - May 2013

Chapter 6

Safe Stop and Safe Stop with Door Monitoring Modes

The time required to verify that the Standstill Speed has been reached can be
considerable when a very small Standstill Speed is configured and the encoder
resolution of encoder 1 is very low.

For rotary systems, the time (in seconds) exceeds

15 / [Standstill Speed (RPM) x Encoder 1 Resolution].

For linear systems, the time (in seconds) exceeds

0.25 / [Standstill Speed (mm/s) x Encoder 1 Resolution].

Deceleration Monitoring

Deceleration monitoring takes place during the configured Stop Delay
[Maximum Stop Time], when the Stop Category is configured as Safe Stop 1 or
Safe Stop 2. The deceleration start speed is captured at the beginning of the Stop
Delay [Maximum Stop Time] and used to calculate the deceleration profile.

These parameters define the deceleration profile:

Deceleration Reference Speed, [Deceleration Reference Speed]
Deceleration Tolerance, [Deceleration Tolerance]
Stop Delay, [Maximum Stop Time]

The Deceleration Reference Speed is relative to encoder 1. The [Deceleration
Tolerance] parameter defines the percentage of the Deceleration Reference Speed
that is tolerated above the calculated deceleration profile.

Figure 16 - Deceleration Monitoring

When deceleration monitoring is being performed, the speed limit monitored
during the Stop Delay [Maximum Stop Time] must be less than the Deceleration
Monitoring Value or a Deceleration fault occurs. A Deceleration fault places
outputs in the faulted state, but allows the door to be unlocked when the
feedback signals indicate Standstill Speed has been reached.

Standstill Speed

Time

Stop Delay

(

∆v) = Deceleration Tolerance %

x Deceleration Reference Speed

Actual speed measured at the start of the Stop

Delay [Maximum Stop Time].

Stop Request

Speed

TIP

To account for system overshoot and drive delay, choose

∆v and set

[Deceleration Reference Speed] to the highest normal operating speed to
calculate the Deceleration Tolerance. Remember that [Deceleration
Tolerance] parameter is a percentage.

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