I/o wiring, Chapter 3, Chapter – Rockwell Automation 20D PowerFlex 700H and 700S Frame 9...14 Drives User Manual

Page 45

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Rockwell Automation Publication PFLEX-IN006E-EN-P - July 2013

45

Chapter

3

Control Wiring for PowerFlex 700S Drives with
Phase II Control

I/O Wiring

Important points to remember about I/O wiring:

Always use tinned copper wire.

Wire gauge requirements and recommendations are based on 75 °C. Do
not reduce wire gauge when using higher temperature wire.

Wire with an insulation rating of 600V or greater is recommended.

Control and signal wires should be separated from power wires by at least
0.3 meters (1 foot).

4100CCF3 Flex I/O cable for use with DriveLogix is 3 ft. maximum
length

.

Table 14 - Recommended Control Wire

IMPORTANT

I/O terminals labeled “(–)” or “Common” are not referenced to earth ground
and are designed to greatly reduce common mode interference. Grounding
these terminals can cause signal noise.

ATTENTION: Hazard of personal injury or equipment damage exists when
using bipolar input sources. Noise and drift in sensitive input circuits can cause
unpredictable changes in motor speed and direction. Use speed command
parameters to help reduce input source sensitivity.

Type

Wire Type

Description

Min. Insulation Rating

Signal

(1)(2)

Standard Analog I/O

0.750 mm

2

(18AWG), twisted pair, 100% shield with

drain.

300V,
75…90 °C (167…194 °F)

Remote Pot

0.750 mm

2

(18AWG), 3 conductor, shielded.

Encoder/
Pulse I/O
<30 m (100 ft)

Combined

0.196 mm

2

(24AWG) individually shielded pairs.

Encoder/
Pulse I/O
30 to 152 m
(100 to 500 ft)

Signal

0.196 mm

2

(24AWG) individually shielded pairs.

Power

0.750 mm

2

(18AWG) individually shielded pairs.

Combined

0.330 mm

2

(22AWG), power is 0.500 mm

2

(20AWG)

individually shielded pairs.

Encoder/
Pulse I/O
152 to 259 m
(500 to 850 ft)

Signal

0.196 mm

2

(24AWG) individually shielded pairs.

Power

0.750 mm

2

(18AWG) individually shielded pairs.

Combined

0.750 mm

2

(18AWG) individually shielded pairs.

Digital I/O
Safety Inputs
Homing Input

(1)(2)

Un-shielded

Per US NEC or applicable national or local code.

300V,
60 °C (140 °F)

Shielded

Multi-conductor shielded cable

0.750 mm

2

(18AWG), 3 conductor, shielded.

(1) Control and signal wires must be separated from power wires by at least 0.3 meters (1 foot).
(2) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

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