Troubleshooting preparation, Test equipment, Troubleshooting procedures and sequence – Hypertherm Powermax105 Service Manual User Manual

Page 145: Troubleshooting preparation -7, Powermax

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TroubleshooTing and sysTem TesTs

powermax

105 Service Manual

8-7

troubleshooting preparation

The complexity of the circuits requires that service technicians have a working knowledge of inverter power supply

theory. In addition to being technically qualified, technicians must perform all testing with safety in mind.

If questions or problems arise during servicing, call the Hypertherm Technical Services team listed in the front of this

manual.

test equipment

• Multimeter
• IGBT (insulated gate bipolar transistor) tester (part number 128883)

troubleshooting procedures and sequence

When performing the troubleshooting procedures:

• Read the Safety and Compliance Manual (80669C) for detailed safety information.
• Refer to the Power Supply Component Replacement section.
• Refer to the Parts section.
• Refer to the Wiring Diagrams section.

After the problem has been located and repaired, refer to the “Sequence of operation” flow diagram in this section to

test the power supply for proper operation.

Power OFF and disconnected

External inspection

Power ON

Internal inspection

Resistance checks

Troubleshooting guide and Fault

codes sections

Troubleshooting tests

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