SkyTrak 6036 Service Manual - Manual (Page 115)

4.11 Model 6036 Legacy
Cab and Covers
4.3.5 Throttle Pedal Replacement
a. Throttle Pedal Removal
1. Park the vehicle on a firm, level surface. Level the
vehicle, ground the attachment, place the travel
select lever in the (N) NEUTRAL position, place the
neutral lock lever in the (N) NEUTRAL LOCK
position, engage the parking brake switch and shut
the engine OFF.
2. Place an Accident Prevention Tag on both the
ignition key switch and steering wheel, stating that
the vehicle should not be operated. (Refer to Section
1.5, “Accident Prevention Tag Usage.”)
3. Disconnect the battery negative (-) cable at the
battery negative (-) terminal.
4. Remove three 1/4-20 x 1-1/4" hex-head capscrews
(Fig. 4-16, 1), three 1/4" lockwashers (2) and three
1/4" SAE flat washers (3) securing the throttle pedal
assembly (4) to the cab floor (5).
5. Remove the extension spring (Fig. 4-16, 6) from the
throttle pedal assembly.
6. Remove the 1/4-28 NF hex jam nut (Fig. 4-16, 7)
and 1/4" SAE flat washer (8) securing the throttle
cable (9) to the throttle pedal assembly (4).
7. Remove two locknuts (Fig. 4-16, 10), cable clamp
(11) and extension spring (6). Remove the throttle
cable from the throttle pedal assembly.
8. Remove the throttle pedal assembly (Fig. 4-16, 4) from
the cab.
Figure 4-16 Throttle Pedal Mounting Arrangement
b. Throttle Pedal Installation
1. Install the 1/4-28 NF hex jam nut (Fig. 4-16, 7) and
1/4" SAE flat washer (8) onto the end of the throttle
cable (9). Secure the cable to the throttle pedal (4),
with the cable clamp (11) and two locknuts (10).
2. Attach one end of the extension spring (Fig. 4-16, 6)
to the throttle pedal lever beneath the pedal. Attach
the other end of the spring to the cable clamp (11).
3. Align the throttle pedal assembly (Fig. 4 -16, 4) with
its mount holes in the cab floor (5).
4. Install three 1/4-20 x 1-1/4" hex-head capscrews
(Fig. 4 -16, 1), three 1/4" lockwashers (2) and three
1/4" SAE flat washers (3) securing the throttle pedal
assembly to the cab floor (5). Torque the capscrews
to 9 lb/ft (12 Nm).
5. Connect the battery negative (-) cable.
c. Throttle Adjustment
1. From within the cab, lightly depress the accelerator
pedal (Fig. 4-17, 1) to the full-throttle position. As
needed, adjust the limit-stop screw (2) until it touches
the pedal. Tighten the locknut (3) to 120-125 lb/in
(13,6-14,1 Nm).
Figure 4-17 Adjust the Throttle Limit-stop Screw
IMPORTANT: During the full throttle check:
• DO NOT operate any hydraulic function.
• DO NOT steer or apply any pressure to the
steering wheel.
• Keep the transmission in (N) NEUTRAL.
2. Check the engine rpm at full throttle. If the rpm is not
2600-2800 rpm, readjust the throttle limit-stop screw
at the throttle pedal within the cab.
MS0930
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MA01912
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