SkyTrak 6036 Service Manual - Manual (Page 172)

Transmission: ZF 4 WG-98 TC
6.10 Model 6036 Legacy
28. Remove any external transmission components as
required, including the transmission temperature
switch (Fig. 6-10, 1), and inlet (2) and outlet (3)
cooler hose fittings. Cover all transmission openings.
29. Remove the transmission oil filter (Fig. 6-10, 4) and
dispose of it properly. Clean the filter mounting
surface. Cover or cap the oil filter mount.
Figure 6-10 Transmission External Components
The transmission is now ready for inspection and/or
further service. Refer to the ZF 4 WG-98 TC
Transmission Repair Manual, JLG P/N 8990455 (ZF P/N
5871 135 002) for information on transmission diagnosis,
and internal component repair or replacement.
6.7.2 Transmission Inspection and Internal
Repair
Refer to the ZF 4 WG-98 TC Transmission Repair
Manual, JLG P/N 8990455 (ZF P/N 5871 135 002) for in-
formation on internal component repair or replacement. Re-
fer to the ZF 4 WG-98 TC Transmission Technical Data
Manual and Maintenance Manual, JLG P/N 8990449 (ZF
P/N 5872 134 002) for information on transmission diag-
nosis and internal schematics.
If replacing the entire transmission, transfer the
transmission temperature switch to the replacement
transmission. The gear shift solenoids are included with a
new transmission.
6.7.3 Transmission Installation
1. Install two rubber mounts (Fig. 6-11, 1) and the rear
transmission mount (2) in the vehicle frame. Secure
the mount with two hex-head capscrews (3), two
rebound washers (4) and two locknuts (5).
2. Use a hoist or overhead crane and sling attached to
the lifting eye (Fig. 6 -11, 6) at the top of the
transmission. Raise and position the transmission
within the chassis.
3. Attach the transmission to the rear mounting bracket
(Fig. 6-11, 2) with four hex-head capscrews (7) and
four lockwashers (8). Torque the capscrews to 148
lb/ft (200 Nm).
4. Install the two front rubber mounts (Fig. 6-11, 9) and
the front transmission mounting bracket (10). Secure
the mounting bracket to the transmission with four
hex-head capscrews (11) and four lockwashers (12).
Torque the capscrews to 148 lb/ft (200 Nm).
5. Attach the front mounting bracket (Fig. 6-11, 10) to
the frame with two hex-head capscrews (13), two
hex locknuts (14) and two rebound washers (15).
6. Remove the hoist or overhead crane and sling.
MA8970
1
3
2
4
WARNING:
Risk of severe personal
injury. NEVER lift a transmission alone; enlist
the help of at least one assistant or use a
suitable hoist or overhead crane and sling.
WARNING:
The transmission must be
properly installed using fasteners of the correct
size and grade, and torqued to their specified
values.