SkyTrak 6036 Service Manual - Manual (Page 72)

Boom
3.32 Model 6036 Legacy
13. Use a hoist and sling to lift the rod end of the extend
cylinder (Fig. 3-71, 1) up. Align the rod end of the
extend cylinder with the mounts (2) at the front of the
intermediate boom.
14. Coat the extend cylinder rod end pin (Fig. 3-71, 3)
with an anti-seize compound. Insert the rod end pin
through the mounts and secure in place with the
retaining rings (4). Be sure the retaining rings are
seated securely in the grooves on the pin.
Figure 3-71 Install the Extend/Retract
Cylinder Rod End Pin
15. Install the intermediate boom front wear pads:
a. Place the wear pad inserts (Fig. 3 -72, 1) into the
cavities of the front bottom wear pads (2).
b. Place the wear pads and spacers (Fig. 3-72, 3)
into the intermediate boom with the offset of the
wear pads toward the outside.
c. Apply Loctite
®
242 threadlocker to the threads of
two 3/8-16 x 1-3/4" capscrews (Fig. 3 -72, 4) and
one 3/8-16 x 1" capscrew (5). Align the holes and
secure with the capscrews (4 and 5), 3/8"
lockwashers (6) and 3/8" flat washers (7). Be
careful not to push the wear pad inserts out of
the wear pads.
d. Torque all wear pad mounting capscrews to
31 ±3 lb/ft (42 ±4 Nm).
e. Fill all wear pad cavities with a good grade of
lithium-based EP grease.
Figure 3-72 Install the Intermediate
Boom Front Wear Pads
16. Install the inner boom, extend chain and attaching
hardware. (Refer to Section 3.3.6, “Inner Boom
Installation.”)
17. Clean up all debris, hydraulic fluid, etc., in, on, near
and around the vehicle.
18. Start the engine and operate all boom functions
several times. Check the chain tension again and
adjust as necessary (refer to Section 3.3.7, c. “Boom
Chain Tension Check” and Section 3.3.7, d. “Boom
Extend Chain Tension Adjustment”).
19. Check for leaks, and check the hydraulic fluid level in
the tank; add fluid if required.
20. Apply grease at all lubrication points (grease fittings).
(Refer to Model 6036 Legacy Owners/Operators
Manual.)
MA7480
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WARNING:
Avoid prolonged engine
operation in closed areas without adequate
ventilation. Failure to properly ventilate exhaust
fumes can result in death or serious personal
injury.
MA7490
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