SkyTrak 6036 Service Manual - Manual (Page 170)

Transmission: ZF 4 WG-98 TC
6.8 Model 6036 Legacy
17. Label, disconnect and cap the transmission oil
cooler inlet (Fig. 6 -8, 1) and outlet (2) hoses at the
transmission. The transmission oil cooler outlet
hose, routed to the lower radiator fitting, is located
on the top of the transmission. The transmission oil
cooler inlet hose, routed to the upper radiator fitting,
is located on top of the transmission.
18. Wipe up any spilled hydraulic and transmission oil.
Figure 6-8 Transmission Oil Cooler Hose Connections
19. Connect a lifting strap or chain to the lifting ring
(Fig. 6-9, 1) at the top of the transmission, and to a
suitable hoist or overhead crane. Operate the hoist
or crane to remove slack from the chain, but DO NOT
raise the transmission at this time.
20. Place blocks under the transmission to help support
it during removal.
21. Remove the four hex-head capscrews (Fig. 6-9, 2)
and four lockwashers (3) securing the front
transmission mount (4) to the transmission.
22. Remove the two hex-head capscrews (Fig. 6 -9, 5),
two hex locknuts (6) and two rebound washers (7).
Remove the front transmission mount (4) from the
vehicle.
23. Remove the four hex-head capscrews (Fig. 6-9, 8)
and four lockwashers (9) securing the rear
transmission mount (10) to the transmission.
24. Remove the two hex-head capscrews (Fig. 6-9, 11),
two hex locknuts (12) and two rebound washers
(13). Remove the rear transmission mount (10) from
the vehicle.
25. Inspect the rubber mounts (Fig. 6-9, 14). Replace
the mounts if damaged.
26. Carefully remove the transmission from the vehicle.
Avoid causing damage to the transmission or
surrounding parts.
27. Lift the transmission clear of the vehicle, and lower it
onto suitable supports or secure it to a stand built
especially for transmission or engine service. Secure
the transmission so that it will not move or fall.
WARNING:
Escaping hydraulic fluid
under pressure can penetrate the skin, causing
death or serious injury. Relieve hydraulic
pressure before servicing any hydraulic
component.
MA8990
1
2
WARNING:
Risk of personal injury. The
transmission may move while hoisting it out of
the chassis. Carefully move the transmission
and adjust the sling as needed. Keep fingers,
hands, legs and other body parts clear of the
transmission.