SkyTrak 6036 Service Manual User Manual

Page 324

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Hydraulic System

8.108

Model 6036 Legacy

Figure 8-70 Slave Cylinder Components

5. Carefully install the head gland (Fig. 8 -70, 4) onto

the rod (3).

6. Carefully install the piston (Fig. 8-70, 5) onto the rod

(3).

Note: If a white, powdery residue remains on the
threads and parts, clean the residue away with a soft
brass wire brush prior to reassembly, and wipe with
Loctite “T” cleaner before proceeding.

7. Apply Loctite Threadlocker #271 (red) to the locknut

(Fig. 8-70, 12). Thread the locknut onto the rod (3)
and torque to 675-750 lb/ft (915-1017 Nm). The
threads will deform upon tightening, locking the nut
in place.

8. Install the capped T-seal (Fig. 8 -70, 11) and

precision wearband (10) onto the piston (5).

Note: The T-seal actually consists of four components: a
wide, flexible inner band, the flexible T-seal band itself,
and two supportive split caps that mount on either side of
the “T” itself.

9. Install a new oiled o-ring (Fig. 8-70, 9), back-up ring

(8) and oiled o-ring (7) onto the head gland (4).

IMPORTANT: When sliding the rod and piston assembly
into the tube, prevent the threaded end of the tube from
damaging the piston (Fig. 8-70, 5). Keep the rod
centered within the tube to help prevent binding. Protect
the finish on the rod at all times. Damage to the surface
of the rod can cause seal failure.

10. Carefully insert the rod (Fig. 8-70, 3) with all

attachments straight into the tube (2).

11. Begin threading the head gland (Fig. 8-70, 4) into the

tube (2). Insert the locking insert (6) in its hole in the
head gland threads just before the hole is threaded
into the tube. Using a pin spanner wrench, thread the
head gland completely into the tube. Torque the head
gland to 250-300 lb/ft (339-407 Nm).

f.

Slave Cylinder Installation

1. Align the slave cylinder with its mounting bosses

within the rear frame uprights.

2. Align the mount pin bolt holes with the slave cylinder

mount holes. Align the self-aligning bearing. Secure
the slave cylinder with the cylinder pins, hex-head
capscrews and nuts. Torque the hex-head
capscrews and nuts to specification. Refer to the
fastener torque chart in Section 2.3, “Torques.”

MA7080

Torque to 250-300 lb/ft

(339-407 Nm)

1

2

3

4

5

6

7

8

9

10

11

12

13

16

15

14

17

18

19

Apply Loctite #271 to

threads and torque to

675-750 lb/ft

(915-1017 Nm)

20

21

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