SkyTrak 6036 Service Manual - Manual (Page 77)

3.37 Model 6036 Legacy
Boom
10. At the rear of the inner boom, place the male ends of
the hoses (attachment tilt and optional auxiliary
hydraulics) inside the inner boom. Be sure the hoses
are coiled up and inside the boom completely.
Note: Use a hoist with a lifting capacity of 5000 lbs
(2268 kg) and slings to install the inner boom.
11. Carefully slide the end of the boom into the front of the
intermediate boom. Readjust the position of the sling
as needed to help balance the boom during installation.
Insert the inner boom into the intermediate boom as
far as possible.
12. Install the side wear pads on the intermediate boom:
Note: Shim ALL side wear pads as needed to maintain
a total minimum gap of .07-.13" (1,8-3,3 mm) in the
horizontal direction.
a. Slide the inner boom over to one side as far as it
will go, to allow wear pad installation.
b. Place the wear pad inserts (Fig. 3-80, 1) into the
cavities of the side wear pads (2). Place the
shims (3) onto the wear pad and align the holes.
c. Apply Loctite
®
242 threadlocker to the threads of
the 3/8-16 x 3/4" capscrews (Fig. 3-80, 4). Slide
the wear pad with shims between the inner boom
and the intermediate boom with the offset of each
wear pad away from the center. Align the holes
and secure in place with the capscrews (4), 3/8"
lockwashers (5) and 3/8" flat washers (6). Be
careful not to push the wear pad inserts out of the
wear pads.
d. Torque all wear pad mounting capscrews to
31 ±3 lb/ft (42 ±4 Nm).
e. Fill all wear pad cavities with a good grade of
lithium-based EP grease.
f. Repeat Steps a-e to install the side wear pads on
the other side of the intermediate boom.
Figure 3-80 Install the Intermediate
Boom Front Side Wear Pads
13. Install the top wear pads on the inside of the
intermediate boom:
a. Place the wear pad inserts (Fig. 3-81, 1) into the
cavities of the top wear pads (2).
b. Apply Loctite
®
242 threadlocker to the threads of
the 3/8-16 x 1-1/2" capscrews (Fig. 3-81, 3).
Slide the wear pads with the spacers (4) between
the inner boom and the intermediate boom, with
the offset of each wear pad toward the center.
Align the holes and secure in place with the
capscrews (3) and 3/8" lockwashers (5). Be
careful not to push the wear pad inserts out of
the wear pads.
c. Torque all wear pad mounting capscrews to
31 ±3 lb/ft (42 ±4 Nm).
d. Fill all wear pad cavities with a good grade of
lithium-based EP grease.
Figure 3-81 Install the Intermediate
Boom Front Wear Pads
14. Pull the male ends of the hoses out the rear of the
inner boom. Stretch the hoses out straight behind
the vehicle.
MA8050
6
1
5
4 3
2
MA8060
5
1
2
3
4
5