SkyTrak 6036 Service Manual - Manual (Page 69)

3.29 Model 6036 Legacy
Boom
Figure 3-64 Install the Retract Chain Sheave
3. Install the hose reel assembly, left side and bottom
wear pads to the rear of the intermediate boom:
Note: Shim ALL side wear pads as needed to maintain
a total minimum gap of .07-.13" (1,8-3,3 mm) in the hori-
zontal direction.
a. Install the hose reel assembly (Fig. 3-65, 1) on
the rear of the intermediate boom, with the left
side plate to the outside of the boom wall.
b. Apply Loctite
®
242 threadlocker to the threads of
two 3/8-16 x 1" capscrews (Fig. 3 -65, 2). Insert a
capscrew with a 3/8" lockwasher (3) and a 3/8"
flat washer (4) through each of the mounting
holes in the boom wall and hose reel side plate.
c. Place the wear pad shims (Fig. 3-65, 5) onto the
capscrews with the holes offset to the top.
d. Place the wear pad inserts (Fig. 3-65, 6) into the
cavities in the wear pad (7). Be sure the inserts
are seated completely in the cavities. Place the
wear pad onto the capscrews. Be careful not to
push the wear pad inserts out of the wear pads.
e. Place the wear pad inserts (Fig. 3-65, 8) into the
wear pad cavities. Be sure that the inserts are
seated completely into the cavities.
f. Place the wear pad spacer (Fig. 3-65, 9) and the
wear pad (10) under the intermediate boom. With
the holes offset to the left, align the holes and
secure the hose reel, wear pad spacer and wear
pad to the intermediate boom. Be careful not to
push the wear pad inserts out of the wear pads.
g. Apply Loctite
®
242 threadlocker to the threads of the
two 3/8-16 x 1-1/2" capscrews (Fig. 3-65, 11). Insert
a capscrew with a 3/8" lockwasher (12) and a 3/8"
flat washer (13) through each of the mounting holes
in the right side plate of the hose reel assembly.
h. Torque all hose reel/wear pad mounting capscrews
to 31 ±3 lb/ft (42 ±4 Nm).
i. Fill all wear pad cavities with a good grade of
lithium-based EP grease.
Figure 3- 65 Install the Hose Reel Assembly and
Lower Left and Bottom Wear Pads
4. Install the side wear pads on the rear of the
intermediate boom:
a. Apply Loctite
®
242 threadlocker to the threads of
the 3/8-16 x 3/4" capscrews (Fig. 3-66, 1). Insert
a capscrew with a 3/8" lockwasher (2) and a 3/8" flat
washer (3) through each of the wear pad mounting
holes in the side plates of the intermediate boom.
b. Place the wear pad shims (Fig. 3-66, 4) onto the
capscrews. Place the shims onto the capscrews
with the holes offset to the center. Place the wear
pad inserts (5) into the cavities in the wear pad
(6). Be sure the inserts are seated completely in
the cavities. Be careful not to push the wear pad
inserts out of the wear pads.
c. Torque all wear pad mounting capscrews to
31 ±3 lb/ft (42 ±4 Nm).
d. Fill all wear pad cavities with a good grade of
lithium-based EP grease.
Figure 3-66 Install the Intermediate Boom Side Wear Pads
MA7290
3
2
1
4
5
MA7950
3
2
1
5
4
6 7
8
9
10
12
13
11
MA6850
3
2
4
5
6
1