Document Outline

• PowerFlex 700H and 700S AC Drives, Frames 9...14, Installation Instructions
• Summary of Changes
  • New and Updated Information
• Table of Contents
• Preface
  • Drive Description
  • Enclosure Options
  • Drive Frame Sizes
  • Conventions
  • General Precautions
  • General Precautions, Continued
  • Additional Resources
• Chapter 1 - General Installation Information
  • AC Supply Source Considerations
    • Unbalanced, Ungrounded or Resistive Grounded Distribution Systems
    • Single-Phase Input Power
    • Input Power Conditioning
    • Output Power Conditioning
  • General Grounding Requirements
    • Safety Ground - PE
    • Shield Termination - SHLD
    • RFI Filter Grounding
  • Fuses and Circuit Breakers
  • Power Wiring
    • Wire Recommendations
    • Motor Considerations
    • Cable Trays and Conduit
  • EMC Instructions
    • CE Conformity
    • Low Voltage Directive (2006/95/EC)
    • EMC Directive (2004/108/EC)
    • General Notes
    • Essential Requirements for CE Compliance
  • Using Input/Output Contactors
    • Input Contactor Precautions
    • Output Contactor Precaution
  • Common Bus/Precharge
    • DC Input Precharge Control Wiring
• Chapter 2 - Control Wiring for PowerFlex 700H Drives
  • 700H Control Circuit Board Designations
  • I/O Terminal Blocks
  • I/O Cable Grounding
  • Analog I/O Configuration
  • Hardware Enable Circuitry
  • Auxiliary Power Supply
  • I/O Wiring Examples
  • Reference Control Sources
    • “Auto” Speed Sources
    • “Manual” Speed Sources
    • Changing Speed Sources
  • Auto/Manual Examples
    • PLC = Auto, HIM = Manual
    • PLC = Auto, Terminal Block = Manual
    • PLC = Auto, Terminal Block = Manual (HIM Control)
    • Auto/Manual Notes
• Chapter 3 - Control Wiring for PowerFlex 700S Drives with Phase II Control
  • I/O Wiring
  • Main Control Board Switch and Jumper Settings
  • I/O Terminal Blocks
    • Wiring the Main Control Board I/O Terminals
  • I/O Wiring Examples
  • Hardware Enable Circuitry
  • Auxiliary Power Supply
  • Removing the Control Cassette
• Chapter 4 - Communication Options
  • Communication Module Locations
  • Communication Configurations
    • Typical Programmable Controller Configurations
    • Logic Command/Status Words
• Chapter 5 - Frame 9 Mechanical Installation
  • Ungrounded, Unbalanced or High Resistive Ground Installations
  • Minimum Mounting Clearances
  • Operating Temperatures
  • Nameplate Location
  • Dimensions
  • Lifting Frame 9 Drives
  • Remove the Drive Covers
  • Power Wiring
    • Frame 9 DC Bus/Brake Connections
  • Routing for I/O Wiring and Communication Cabling
• Chapter 6 - Frame 10 Mechanical Installation
  • Minimum Mounting Clearances
  • Operating Temperatures
  • Dimensions
  • Lifting and Mounting Frame 10 Drives
  • Remove the Protective Covers
    • Move the Control Frame
    • Remove the Airflow Plate
    • Remove the Protective Covers
  • Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations
    • Installation on an Ungrounded Distribution System or High Resistive Ground
    • Installation on a Grounded B Phase Delta System
    • Move the Common Mode Jumper to the Disconnected Position
    • Insulate Terminal X4 on the Rectifier Circuit Board
    • Disconnect the Small Capacitors from the Input Terminals
  • Power Wiring
• Chapter 7 - Frame 11 Mechanical Installation
  • Minimum Mounting Clearances
  • Operating Temperatures
  • Dimensions
  • Lifting and Mounting Frame 11 Drives
  • Remove the Protective Covers
    • Move the Control Frame
    • Remove the Airflow Plate
    • Remove the Protective Covers
  • Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations
    • Installation on an Ungrounded Distribution System or High Resistive Ground
    • Installation on a Grounded B Phase Delta System
    • Move the Common Mode Jumper to the Disconnected Position
    • Insulate Terminal X4 on the Rectifier Circuit Board
  • Power Wiring
    • AC Input Wiring
• Chapter 8 - Frame 12 Mechanical Installation
  • Minimum Mounting Clearances
  • Operating Temperatures
  • Dimensions
  • Lifting and Mounting Frame 12 Drives
  • Remove the Protective Covers
    • Move the Control Frame
    • Remove the Airflow Plate
    • Remove the Protective Covers
  • Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations
    • Installation on an Ungrounded Distribution System or High Resistive Ground
    • Installation on a Grounded B Phase Delta System
    • Move the Common Mode Jumper to the Disconnected Position
    • Insulate Terminal X4 on the Rectifier Circuit Board
    • Disconnect the Small Capacitors from the Input Terminals
  • Power Wiring
    • Input Power Wiring
    • Output Power Wiring
• Chapter 9 - Frame 13 Mechanical Installation
  • Minimum Mounting Clearances
  • Operating Temperatures
  • Dimensions
  • Lifting and Mounting Frame 13 Drives
  • Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations
  • Remove the Protective Covers from the Converter Unit
    • Move the Control Frame
    • Remove the Protective Covers
    • Installation on an Ungrounded Distribution System or High Resistive Ground
    • Installation on a Grounded B Phase Delta System
    • Move the Common Mode Jumper(s) to the Disconnected Position
    • Insulate Terminal X4 on the Rectifier Circuit Board
  • Remove the Protective Covers from the Inverter Unit
    • Remove the Lower Protective Screen
    • Remove the Protective Covers
  • Power Wiring
• Chapter 10 - Frame 14 Mechanical Installation
  • Minimum Mounting Clearances
  • Operating Temperatures
  • Dimensions
  • Lifting and Mounting Frame 14 Drives
  • Ungrounded, High Resistive Ground or Grounded B Phase Delta Installations
  • Remove the Protective Covers from the Converter Unit(s)
    • Remove the Protective Screens
    • Move the Control Frame
    • Remove the Airflow Plate(s)
    • Remove the Protective Covers
    • Installation on an Ungrounded Distribution System or High Resistive Ground
    • Installation on a Grounded B Phase Delta System
    • Move the Common Mode Jumper(s) to the Disconnected Position
    • Insulate Terminal X4 on the Rectifier Circuit Board
  • Power Wiring
  • Remove the Protective Covers from the Inverter Units
    • Remove the Protective Screens
    • Remove the Airflow Plates
    • Remove the Protective Covers
    • 400 and 690 Volt Class AC Input Wiring for Frame 14 Drives
  • Frame 14 Circuit Breakers
    • Circuit Breaker DIP Switch Settings
    • Charging the MCCB Motor Operators
    • Closing the Circuit Breakers and Energizing the Drive
    • Resetting the Circuit Breakers
• Appendix A - Specifications
  • Drive Catalog Number Designations
    • Drive Ratings
  • Drive Fuse & Circuit Breaker Ratings
    • Fusing
    • Circuit Breakers
• Appendix B - PowerFlex 700S Stegmann Hi-Resolution Encoder Feedback Option
  • Option Card Specifications
  • Supported Encoders
  • Wiring the Hi-Resolution Feedback Option Card to an Encoder
    • Recommended Cables and Wiring Diagrams for the Stegmann Hi- Resolution Feedback Option Card
• Appendix C - PowerFlex 700S Resolver Feedback Option Card
  • Option Card Specifications
  • Compatible Resolvers
  • Wiring the Resolver Feedback Option Card to a Resolver
    • Recommended Cable
• Appendix D - PowerFlex 700S Multi-Device Interface (MDI) Option Card
  • MDI Option Card Specifications
  • Supported Linear Sensors
  • Supported Rotary Encoders
  • Wiring the MDI Option Card
    • Recommended Cables and Wiring Diagrams for the MDI Option Card
• Appendix E - Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors
  • General Information
  • Motor Requirements
  • Drive Wiring
  • Configuration
  • Removing the 20C-DG1 Option Board
  • Verify Operation
• Appendix F - History of Changes
  • PFLEX-IN006D-EN-P, March 2006
  • PFLEX-IN006C-EN-P, October 2004
• Index
• Back Cover