FEC FUSIONE-HS-2 - Manual (Page 40)

Chapter 4: System Setup and Wiring
Page 4-2
4.1 Design and Build Procedure
Review Chapters 1 and 2 prior to designing a System. If the requirements and specifica-
tions in these two (2) Chapters are not addressed, there is a chance of degraded System per-
formance.
WARNING:
Follow Lockout/Tagout and other safety precautions when connecting and/or
disconnecting cabling, wiring, and equipment.
No. Items Comments
Reference
Section
1 Select correct tool size.
Keep torque range between 50% and 75 % of tool
capability for best performance and to
compensate for fastening specification revisions.
Verify fastener location and tool clearance
concerns.
2.4.1
4.4.1
4.4.2
2 Determine tool suspension
/reaction requirements.
Determination of suspension and reaction
requirements is dependent upon end user
standard ergonomic design guidelines and
preferred supplier lists.
4.4
4.4.3
3 Select correct Control Unit
for the tool selected.
Different tool motors may require different Servo
Amplifiers. Ensure the correct one is selected.
2.4.1
4 Select the circuit
protectors.
Circuit protection for Controller Units should be
separate from other units.
4.5
4.6
5 Select an adequate PLC. Select a PLC which will facilitate direct connection
to the FUSION System I/O (24 VDC true low).
4.7
6 Design (or review) PLC
logic.
A PLC logic program can be written using signal
descriptions and timing charts provided.
4.7
7 Determine Controller
mounting requirements.
Keep clearances among units according to the
recommended installation layout. End user
specific input should be used to determine
mounting requirements.
4.2
4.3
8 Set Controller Unit dip
switches.
Check the setting before connecting the Unit.
4.10
9 Mount the Controller Units. Refer to recommended installation layout.
4.2
4.3
10 Wire power connections. Connect the power cables.
VERIFY VOLTAGE
PRIOR TO APPLYING POWER.
4.6
11 Wire I/O connections.
Connect all I/O wiring. VERIFY VOLTAGE
SOURCE PRIOR TO CONNECTION.
4.7
12
Connect Tool / extension
cables.
VERIFY POWER IS OFF , then connect cables for
every motor, encoder and preamplifier.
Appendix A
13 Turn on the equipment.
VERIFY WIRING AND THE VOLTAGE OF ALL
POWER SUPPLIES PRIOR TO POWERING UP.
5.1
14 Input preset data.
Set the preset data for torque, angle, speed, time,
etc.
Chapter 6
Chapter 7
15 Verify normal function. Confirm normal operation.
5.2