Configuration – Rockwell Automation 2094-xMxx-S Kinetix 6000 Multi-axis Servo Drives User Manual User Manual

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Rockwell Automation Publication 2094-UM001H-EN-P - June 2013

Appendix D

Configure the Load Observer Feature

Figure 116 - Load Observer and Control Loop Signals Relationship Block Diagram

Load observer also generates a Velocity Estimate signal that you can apply to the
velocity loop. The Velocity Estimate has less delay than the Velocity Feedback
signal derived from the actual feedback device. It also helps to reduce high
frequency output noise caused by load observer's aggressive action on the
acceleration reference. Together, load observer with the Velocity Estimate setting
provides the best overall performance.

Configuration

You can configure the load observer feature in a variety of ways by writing to a set
of configuration IDN parameters. The overall behavior of load observer is
controlled by Load Observer Configuration (IDN P-431). This parameter is
used to select the load observer mode. It can be set to the following values.

Table 122 - Load Observer Modes

For the remaining IDN parameter descriptions, refer to

Figure 117

.

+

+

+

Velocity Estimate

Torque Estimate

Position Feedback

Servo Drive

Mechanics

Unloaded Motor

Pos

Cmd

Load Observer

Control Loops

Power Conversion

Acceleration Reference

Torque Load

Fs

Mode

Value

Description

Disabled (default)

0

Load Observer is inactive

Load Observer Only

1

Provides a Torque
Estimate only

This setting is a filtered acceleration feedback with the addition of integral action below the
observer bandwidth that is active in the acceleration forward path. This greatly increases the
disturbance rejection properties (stiffness) over the acceleration feedback setting. However, it is
also fairly aggressive and the observer bandwidth must be decreased significantly for stable
operation.

Load Observer with
Velocity Estimate

2

Standard Operation:
Provides Torque and
Velocity Estimates

This setting combines the best of the Load Observer Only and Velocity Estimate Only settings.
Separately, load observer removes error, but is too aggressive, and the velocity estimate setting
provides a smooth response, but creates error. Together, they remove error and provide a smooth
response. Load observer performs well in situations that require adapting to changing inertia and
velocity integrator anti-windup.

Velocity Estimate Only

3

Provides a Velocity
Estimate only

This setting creates a filtered velocity feedback signal that is void of phase lag. Less phase lag
(delay around the loop) allows for higher performance. However, the signal is modeled at
frequencies above the observer bandwidth, producing error in velocity feedback. This generates a
fictitiously lower velocity error since velocity error equals velocity command minus velocity
feedback. Nevertheless, the steady state error disappears when used in position mode with either
the position integrator or the observer integrator.

Acceleration Feedback

4

Provides acceleration
feedback by disconnecting
Acceleration Reference to
load observer

This setting creates a filtered acceleration feedback signal. This setting is fairly aggressive and the
observer bandwidth must be decreased significantly for stable operation. The Load Observer Only
setting is similar, but without the additional phase lag (delay) created by necessary filtering.

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