Rockwell Automation FlexPak 3000 Power Module Version 4.2 - Manual (Page 3)

TABLE OF CONTENTS
49’1340 e FlexPak 3000 I
Table of Contents
1.0 General Notes
1.1 Safety Instructions.................................................................................................... 1-1
1.2 General Notes .......................................................................................................... 1-2
1.3 Manual Scope ............................................................................................................1.2
1.4 Related Documentation ............................................................................................. 1-2
2.0 Introduction to the Drive 2-1..2-15
2.1 Drive Identification ................................................................................................... 2-1
2.1.1 Nameplate .................................................................................................... 2-1
2.1.2 Drive Selection.............................................................................................. 2-1
2.2 Drive Specifications.................................................................................................. 2-2
2.2.1 AC-Line Considerations ................................................................................ 2-2
2.2.2 Service Conditions ........................................................................................ 2-2
2.2.3 Input Voltage and Frequency Ratings ........................................................... 2-3
2.2.4 Regulator Supply ......................................................................................... 2-3
2.2.5 Relay Output ................................................................................................. 2-3
2.2.6 DC Voltage Ratings ...................................................................................... 2-3
2.2.7 Regulation (with 95% load change)............................................................... 2-4
2.2.8 Speed Range................................................................................................ 2-4
2.2.9 Drive Efficiency ............................................................................................. 2-4
2.2.10 Displacement Power Factor, Power Loss, Output Current ............................ 2-4
2.3 Drive Input/Output Specifications ............................................................................. 2-5
2.3.1 Logic Inputs .................................................................................................. 2-5
2.3.2 Logic Outputs................................................................................................ 2-5
2.3.3 Analog Inputs................................................................................................ 2-5
2.3.4 Analog Outputs ............................................................................................. 2-6
2.4 Drive Description ...................................................................................................... 2-7
2.5 Controls/Indicators ................................................................................................... 2-9
2.5.1 Indicators ...................................................................................................... 2-9
2.5.2 Controls ...................................................................................................... 2-10
3.0 Install and Wire the Drive 3-1...3-18
3.1 General .................................................................................................................... 3-1
3.2 Recommended AC Line and DC Armature Fuses .................................................... 3-1
3.3 Install the Drive, Dimensions .................................................................................... 3-1
3.4 Install a Transformer (If needed) .............................................................................. 3-8
3.5 Install an Input Disconnect - Guidelines.................................................................... 3-8
3.6 Install the Motor........................................................................................................ 3-9
3.7 General Wiring Practices.......................................................................................... 3-9
3.8 Wire the Drive ........................................................................................................ 3-10
3.8.1 Ground the Drive, the Motor and the Operator's Control Station. ................ 3-10
3.8.2 Wire AC Power to the Drive ........................................................................ 3-10
3.8.3 Wire the DC Motor to the Drive ................................................................... 3-10
3.8.3.1 Motor Overload Protection .......................................................... 3-10
3.8.4 Main Contactor ........................................................................................... 3-10
3.8.5 Emergency Stop Function........................................................................... 3-11
3.8.6 Stopping Modes .......................................................................................... 3-11
3.8.6.1 COAST-STOP Digital Input ......................................................... 3-11
3.8.6.2 STOP Digital Input ...................................................................... 3-11
3.8.6.3 Interlock Digital Input................................................................... 3-11
3.8.7 Wire User Devices to the Drive .................................................................. 3-11